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In modern manufacturing, laser cutting technology is widely favored for its high efficiency, precision and flexibility. Among them, fully enclosed fiber laser cutting machines have become a popular choice in the industry with their unique design and excellent performance. This article will explore the definition, technical background and development history of fully enclosed fiber laser cutting machines in depth, aiming to provide readers with a reference for a comprehensive understanding of the functions and applications of this advanced equipment.
Fully enclosed fiber laser cutting machines are high-tech equipment for metal cutting using fiber laser technology, characterized by a fully enclosed shell structure. This design not only improves operational safety, but also effectively reduces the interference of the external environment on the cutting process. The combination of the high efficiency of the fiber laser and the fully enclosed structure enables the device to achieve high-quality cutting effects, which is suitable for a variety of metal materials, especially in production environments that require high precision and high efficiency.
The working principle of a fully enclosed fiber laser cutting machine mainly includes the following steps:
Laser generation: Fiber lasers generate high-energy laser beams through fiber gain media, and the wavelength of the laser is usually around 1064 nanometers.
Beam transmission: The laser beam is transmitted to the cutting head through optical fiber. The design of the optical fiber allows the laser to maintain high energy and low loss during transmission.
Focused cutting: The lens system in the cutting head focuses the laser beam into an extremely fine light spot, usually only a few microns wide. This high-energy density light spot instantly melts or evaporates the material when cutting.
Assisted gas cutting: During the cutting process, auxiliary gas (such as oxygen or nitrogen) is ejected through the cutting head to help remove molten metal, prevent the cutting area from being covered, and improve cutting speed and quality.
Motion system control: The fully enclosed laser cutting machine is equipped with an intelligent CNC system that can accurately control the movement trajectory of the cutting head to achieve various complex graphics and high-precision cutting requirements.
Through the fully enclosed design, this equipment can also effectively prevent laser radiation and the spread of smoke and dust during the cutting process, maintaining the safety and cleanliness of the working environment.
Fully Enclosed with Dual Exchanged Table Laser Cutting Machine has become an indispensable and important equipment in modern manufacturing industry with its high precision, high efficiency, multi-material applicability, high degree of automation, environmental protection and energy saving, strong flexibility, etc. It is widely used in various fields and promotes the development and progress of the industry.
1. Fully enclosed design, with air-conditioned room and dust isolation/automatic tracking smoke exhaust system, energy saving and perfect smoke exhaust effect. It can work continuously for 24 hours, effectively prolonging the service life of optical components and electrical components of the machine.
2. The mechanical transmission part has been tested and calibrated by the laser interferometer many times to ensure that our machine can maintain good and stable accuracy even after several years of use.
3. Monitoring system, cameras are installed on the front and rear workbenches of the machine, which can effectively monitor the working status of the workbench.
4. Using professional Raytools fiber laser cutting head, imported optical lens, smaller focusing spot, more precise cutting line, ensuring higher efficiency and better processing quality. Equipped with non-contact automatic follow function to ensure the best focusing and cutting effect.
5. Optical fiber transmission, flexible processing, to ensure the cutting quality at any point.
6. Professional laser CNC control system (Cypcut cutting software), computer operation, easier to operate.
7. Compatible with a variety of software, can design a variety of graphics or text instant cutting, simple, flexible and convenient operation
8. With intelligent discharge function, the material utilization rate is higher.
9. The machine can be equipped with automatic nesting function.
1. Heavy duty machine tool
The whole machine is made of thick carbon steel structure, and the weight of single machine tool is up to 4 tons. The hollow structure of the high-power machine effectively reduces the heat area during the laser cutting process. The machine tool will not be deformed in long-term use, and also ensures good cutting accuracy, which greatly improves the stability of the machine. At least 20 years of use will not be deformed.
2. 3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
3. Suntop patented design universal shaft drive exchange platform
Good synchronization performance, high exchange torque, strong overload resistance, long-term reliable operation without failure. Equipped with high power mid-mounted 3KW motor with brake system and hardened gear reducer, large torque output, symmetrical 80mm diameter universal shaft torque transmission, double 16mm chains to drag the table.
4. Imported original fiber laser source
Famous brand Raycus, IPG, MAX fiber laser, stable performance, service life can reach 100,000 hours, the overall quality of the equipment is guaranteed.
5. Suntop laser cutting head lift (Z-axis)
Adopt closed module, fully sealed and protected, effectively prevent cutting dust and smoke from entering the module, avoid and reduce malfunction. Internal integration of ball screw and linear guide, etc., with high integration, small size and high operating accuracy.
6. Stainless steel protective organ cover
It can effectively prevent the cutting sparks from burning the organ cover and fully and effectively protect the guide rack from mechanical dust and foreign objects.
The fully enclosed fiber laser cutting machine has many significant advantages compared with other cutting equipment, including:
1. High cutting accuracy: Fiber laser cutting machines can cut very fine graphics and complex shapes, making them suitable for high-demand manufacturing industries.
2. High cutting speed: The high power output of fiber laser greatly increases the cutting speed, which can effectively improve production efficiency.
3. Low operating costs: Fiber lasers have high energy conversion efficiency, relatively low energy consumption, and low maintenance costs. Compared with traditional laser cutting machines, they have better long-term operation economics.
4. Fully enclosed design: The fully enclosed structure effectively reduces the risk of laser radiation, reduces the leakage of smoke, dust and gas, and improves the operator's safety and environmental protection.
5. Wide range of applicable materials: It can cut a variety of materials, including stainless steel, carbon steel, aluminum alloy, copper, etc., with strong adaptability.
6. High degree of automation: Equipped with advanced CNC systems and software to support automated operations and production processes, improving operational convenience and flexibility.
7. Simple maintenance: Fiber laser cutting machines have a simple structure, few wearing parts, and usually require less maintenance work.
8. Small heat impact: Since the laser cutting process is concentrated in a very small cutting area, the heat affected zone is small, so it can effectively reduce material deformation and thermal damage.
9. High flexibility: It is suitable for sample production, small batch production and cutting of complex graphics, and can quickly adapt to changes in production needs.
These advantages make fully enclosed fiber laser cutting machines widely used and recognized in modern manufacturing, especially in the fields of automobiles, aerospace, mechanical processing, etc.. Click here for more information
Model | ST-FC3015G/4020G/1560G/6020G/6025G |
Table Max. cutting size | 1500*3000/4000*2000/1500*6000/2000*6000/2500*6000mm |
Laser power | 1500W-20KW |
Transmission system | Double rack & pinion and servo drive |
Transmission | High precision screw guide transmission |
Laser wave length | 1064nm |
Laser source | Raycus Brand (MAX, IPG can be choose) |
Maximum speed | 120m/min |
X.Y axis location accuracy | ±0.01mm |
X.Y axis repeat location accuracy | ±0.01mm |
X.Y axis max moving speed | 30m/min (also according to kind of materials and thickness) |
Cooling mode | Water Cooling |
Maximum acceleration | 1.5G |
Equipment power | 8KW (not include laser generator and chiller) |
Working environment | 0-45℃, Humidity ≤ 80%, non-condensing |
Graphic format supported | AI, PLT, DXF, BMP, DST, DWG, DXP |
Working voltage | 380V±10%, 50-60HZ |
Machine weight | 8500KG |
Machine dimension (L*W*H) | 8850*3210*2100mm |
Suitable for stainless steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized sheet, galvanized sheet, pickled sheet, copper, silver, gold, titanium and other metal sheets and pipes.
Widely used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobiles, machinery, precision parts, ships, metallurgical equipment, elevators, household appliances, crafts and gifts, tool processing, decoration, advertising, metal external processing and other various manufacturing and processing industries.
There may be several reasons for choosing Suntop Laser as a brand of laser cutting machine, here are some common benefits and features that may make you consider choosing this brand:
High quality equipment
Advanced technology: Suntop Laser is committed to utilizing the latest in laser technology and innovative designs to provide efficient and accurate cutting solutions.
Durability and Reliability: Its products are often known for their high-quality materials and precision manufacturing processes, ensuring that the models are durable and stable in operation.
Wide range of application scenarios
Diversified material cutting: Suntop Laser's equipment is suitable for cutting a wide range of materials, including metal, wood, plastic, etc., to meet the needs of different industries.
A variety of models to choose from: According to the market demand, Suntop offers a variety of models and specifications, which can provide customers with diversified choices.
Superior cutting performance
High speed and accuracy: Laser cutting machines usually have high cutting efficiency and accuracy, which ensures cutting quality and maintains excellent performance even when dealing with complex shapes.
High power options: Different power options are available to enable customers to choose according to specific cutting needs such as material type and thickness.
User-friendly operation
Easy-to-use control system: Suntop's machines are usually equipped with a user-friendly interface, making operation easy and users can get started quickly.
Software compatibility: Compatibility with common design software contributes to a more efficient workflow.
Strong after-sales service
Technical Support: Provide comprehensive technical support and training to ensure that problems encountered by customers in the course of use can be resolved in a timely manner.
Maintenance and Service Guarantee: Good after-sales service and maintenance program can reduce the customer's operational risk.
Cost-effective
Reasonable price: Suntop Laser is usually competitive in price, providing good cost performance, so that customers can get a higher rate of return on investment.
Choosing a machine from Suntop Laser means that you are looking for a high-performance, highly reliable laser cutting machine that meets a wide range of cutting needs. In addition, good after-sales service and user support are key factors that set Suntop apart. Click here to contact Suntop Laser today and make sure you know exactly what you need before you buy so you can make the best choice.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. Compared with traditional laser cutting machines, what are the advantages of fully enclosed fiber laser cutting machines?
Fully enclosed fiber laser cutting machines have many advantages such as high cutting accuracy, high cutting speed, low operating cost, fully enclosed design, safety and environmental protection, and a wide range of applicable materials.
6. What aspects should be paid attention to when maintaining a fully enclosed fiber laser cutting machine?
In general, the maintenance of a fiber laser cutting machine is relatively simple, mainly paying attention to regular cleaning of optical components, checking the gas system, ensuring good heat dissipation of the laser, and regularly checking the lubrication status of the mechanical transmission parts.
7. How does the laser cutting machine ensure the safety of the operator?
The fully enclosed design can effectively shield laser radiation, and is equipped with safety protection devices (such as emergency stop buttons, automatic doors, etc.) to ensure the safety of the operator. In addition, the sealed working environment reduces the leakage of smoke and gas.
8. How to choose a suitable fiber laser cutting machine?
When choosing, you need to consider the type and thickness of the material, cutting accuracy requirements, cutting speed requirements, functional configuration of the equipment, and after-sales service.
9. What operating specifications should be paid attention to when using a fiber laser cutting machine?
When using it, you need to follow safe operating procedures, including wearing appropriate protective equipment (protective glasses), ensuring that the work area is clean and free of debris, and checking the equipment status before operation.
10. What is the cost of a fiber laser cutting machine?
The initial investment of a fiber laser cutting machine is high, but due to its high efficiency and low operating costs, it can bring high cost-effectiveness in the long run.
In modern manufacturing, laser cutting technology is widely favored for its high efficiency, precision and flexibility. Among them, fully enclosed fiber laser cutting machines have become a popular choice in the industry with their unique design and excellent performance. This article will explore the definition, technical background and development history of fully enclosed fiber laser cutting machines in depth, aiming to provide readers with a reference for a comprehensive understanding of the functions and applications of this advanced equipment.
Fully enclosed fiber laser cutting machines are high-tech equipment for metal cutting using fiber laser technology, characterized by a fully enclosed shell structure. This design not only improves operational safety, but also effectively reduces the interference of the external environment on the cutting process. The combination of the high efficiency of the fiber laser and the fully enclosed structure enables the device to achieve high-quality cutting effects, which is suitable for a variety of metal materials, especially in production environments that require high precision and high efficiency.
The working principle of a fully enclosed fiber laser cutting machine mainly includes the following steps:
Laser generation: Fiber lasers generate high-energy laser beams through fiber gain media, and the wavelength of the laser is usually around 1064 nanometers.
Beam transmission: The laser beam is transmitted to the cutting head through optical fiber. The design of the optical fiber allows the laser to maintain high energy and low loss during transmission.
Focused cutting: The lens system in the cutting head focuses the laser beam into an extremely fine light spot, usually only a few microns wide. This high-energy density light spot instantly melts or evaporates the material when cutting.
Assisted gas cutting: During the cutting process, auxiliary gas (such as oxygen or nitrogen) is ejected through the cutting head to help remove molten metal, prevent the cutting area from being covered, and improve cutting speed and quality.
Motion system control: The fully enclosed laser cutting machine is equipped with an intelligent CNC system that can accurately control the movement trajectory of the cutting head to achieve various complex graphics and high-precision cutting requirements.
Through the fully enclosed design, this equipment can also effectively prevent laser radiation and the spread of smoke and dust during the cutting process, maintaining the safety and cleanliness of the working environment.
Fully Enclosed with Dual Exchanged Table Laser Cutting Machine has become an indispensable and important equipment in modern manufacturing industry with its high precision, high efficiency, multi-material applicability, high degree of automation, environmental protection and energy saving, strong flexibility, etc. It is widely used in various fields and promotes the development and progress of the industry.
1. Fully enclosed design, with air-conditioned room and dust isolation/automatic tracking smoke exhaust system, energy saving and perfect smoke exhaust effect. It can work continuously for 24 hours, effectively prolonging the service life of optical components and electrical components of the machine.
2. The mechanical transmission part has been tested and calibrated by the laser interferometer many times to ensure that our machine can maintain good and stable accuracy even after several years of use.
3. Monitoring system, cameras are installed on the front and rear workbenches of the machine, which can effectively monitor the working status of the workbench.
4. Using professional Raytools fiber laser cutting head, imported optical lens, smaller focusing spot, more precise cutting line, ensuring higher efficiency and better processing quality. Equipped with non-contact automatic follow function to ensure the best focusing and cutting effect.
5. Optical fiber transmission, flexible processing, to ensure the cutting quality at any point.
6. Professional laser CNC control system (Cypcut cutting software), computer operation, easier to operate.
7. Compatible with a variety of software, can design a variety of graphics or text instant cutting, simple, flexible and convenient operation
8. With intelligent discharge function, the material utilization rate is higher.
9. The machine can be equipped with automatic nesting function.
1. Heavy duty machine tool
The whole machine is made of thick carbon steel structure, and the weight of single machine tool is up to 4 tons. The hollow structure of the high-power machine effectively reduces the heat area during the laser cutting process. The machine tool will not be deformed in long-term use, and also ensures good cutting accuracy, which greatly improves the stability of the machine. At least 20 years of use will not be deformed.
2. 3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
3. Suntop patented design universal shaft drive exchange platform
Good synchronization performance, high exchange torque, strong overload resistance, long-term reliable operation without failure. Equipped with high power mid-mounted 3KW motor with brake system and hardened gear reducer, large torque output, symmetrical 80mm diameter universal shaft torque transmission, double 16mm chains to drag the table.
4. Imported original fiber laser source
Famous brand Raycus, IPG, MAX fiber laser, stable performance, service life can reach 100,000 hours, the overall quality of the equipment is guaranteed.
5. Suntop laser cutting head lift (Z-axis)
Adopt closed module, fully sealed and protected, effectively prevent cutting dust and smoke from entering the module, avoid and reduce malfunction. Internal integration of ball screw and linear guide, etc., with high integration, small size and high operating accuracy.
6. Stainless steel protective organ cover
It can effectively prevent the cutting sparks from burning the organ cover and fully and effectively protect the guide rack from mechanical dust and foreign objects.
The fully enclosed fiber laser cutting machine has many significant advantages compared with other cutting equipment, including:
1. High cutting accuracy: Fiber laser cutting machines can cut very fine graphics and complex shapes, making them suitable for high-demand manufacturing industries.
2. High cutting speed: The high power output of fiber laser greatly increases the cutting speed, which can effectively improve production efficiency.
3. Low operating costs: Fiber lasers have high energy conversion efficiency, relatively low energy consumption, and low maintenance costs. Compared with traditional laser cutting machines, they have better long-term operation economics.
4. Fully enclosed design: The fully enclosed structure effectively reduces the risk of laser radiation, reduces the leakage of smoke, dust and gas, and improves the operator's safety and environmental protection.
5. Wide range of applicable materials: It can cut a variety of materials, including stainless steel, carbon steel, aluminum alloy, copper, etc., with strong adaptability.
6. High degree of automation: Equipped with advanced CNC systems and software to support automated operations and production processes, improving operational convenience and flexibility.
7. Simple maintenance: Fiber laser cutting machines have a simple structure, few wearing parts, and usually require less maintenance work.
8. Small heat impact: Since the laser cutting process is concentrated in a very small cutting area, the heat affected zone is small, so it can effectively reduce material deformation and thermal damage.
9. High flexibility: It is suitable for sample production, small batch production and cutting of complex graphics, and can quickly adapt to changes in production needs.
These advantages make fully enclosed fiber laser cutting machines widely used and recognized in modern manufacturing, especially in the fields of automobiles, aerospace, mechanical processing, etc.. Click here for more information
Model | ST-FC3015G/4020G/1560G/6020G/6025G |
Table Max. cutting size | 1500*3000/4000*2000/1500*6000/2000*6000/2500*6000mm |
Laser power | 1500W-20KW |
Transmission system | Double rack & pinion and servo drive |
Transmission | High precision screw guide transmission |
Laser wave length | 1064nm |
Laser source | Raycus Brand (MAX, IPG can be choose) |
Maximum speed | 120m/min |
X.Y axis location accuracy | ±0.01mm |
X.Y axis repeat location accuracy | ±0.01mm |
X.Y axis max moving speed | 30m/min (also according to kind of materials and thickness) |
Cooling mode | Water Cooling |
Maximum acceleration | 1.5G |
Equipment power | 8KW (not include laser generator and chiller) |
Working environment | 0-45℃, Humidity ≤ 80%, non-condensing |
Graphic format supported | AI, PLT, DXF, BMP, DST, DWG, DXP |
Working voltage | 380V±10%, 50-60HZ |
Machine weight | 8500KG |
Machine dimension (L*W*H) | 8850*3210*2100mm |
Suitable for stainless steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized sheet, galvanized sheet, pickled sheet, copper, silver, gold, titanium and other metal sheets and pipes.
Widely used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobiles, machinery, precision parts, ships, metallurgical equipment, elevators, household appliances, crafts and gifts, tool processing, decoration, advertising, metal external processing and other various manufacturing and processing industries.
There may be several reasons for choosing Suntop Laser as a brand of laser cutting machine, here are some common benefits and features that may make you consider choosing this brand:
High quality equipment
Advanced technology: Suntop Laser is committed to utilizing the latest in laser technology and innovative designs to provide efficient and accurate cutting solutions.
Durability and Reliability: Its products are often known for their high-quality materials and precision manufacturing processes, ensuring that the models are durable and stable in operation.
Wide range of application scenarios
Diversified material cutting: Suntop Laser's equipment is suitable for cutting a wide range of materials, including metal, wood, plastic, etc., to meet the needs of different industries.
A variety of models to choose from: According to the market demand, Suntop offers a variety of models and specifications, which can provide customers with diversified choices.
Superior cutting performance
High speed and accuracy: Laser cutting machines usually have high cutting efficiency and accuracy, which ensures cutting quality and maintains excellent performance even when dealing with complex shapes.
High power options: Different power options are available to enable customers to choose according to specific cutting needs such as material type and thickness.
User-friendly operation
Easy-to-use control system: Suntop's machines are usually equipped with a user-friendly interface, making operation easy and users can get started quickly.
Software compatibility: Compatibility with common design software contributes to a more efficient workflow.
Strong after-sales service
Technical Support: Provide comprehensive technical support and training to ensure that problems encountered by customers in the course of use can be resolved in a timely manner.
Maintenance and Service Guarantee: Good after-sales service and maintenance program can reduce the customer's operational risk.
Cost-effective
Reasonable price: Suntop Laser is usually competitive in price, providing good cost performance, so that customers can get a higher rate of return on investment.
Choosing a machine from Suntop Laser means that you are looking for a high-performance, highly reliable laser cutting machine that meets a wide range of cutting needs. In addition, good after-sales service and user support are key factors that set Suntop apart. Click here to contact Suntop Laser today and make sure you know exactly what you need before you buy so you can make the best choice.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. Compared with traditional laser cutting machines, what are the advantages of fully enclosed fiber laser cutting machines?
Fully enclosed fiber laser cutting machines have many advantages such as high cutting accuracy, high cutting speed, low operating cost, fully enclosed design, safety and environmental protection, and a wide range of applicable materials.
6. What aspects should be paid attention to when maintaining a fully enclosed fiber laser cutting machine?
In general, the maintenance of a fiber laser cutting machine is relatively simple, mainly paying attention to regular cleaning of optical components, checking the gas system, ensuring good heat dissipation of the laser, and regularly checking the lubrication status of the mechanical transmission parts.
7. How does the laser cutting machine ensure the safety of the operator?
The fully enclosed design can effectively shield laser radiation, and is equipped with safety protection devices (such as emergency stop buttons, automatic doors, etc.) to ensure the safety of the operator. In addition, the sealed working environment reduces the leakage of smoke and gas.
8. How to choose a suitable fiber laser cutting machine?
When choosing, you need to consider the type and thickness of the material, cutting accuracy requirements, cutting speed requirements, functional configuration of the equipment, and after-sales service.
9. What operating specifications should be paid attention to when using a fiber laser cutting machine?
When using it, you need to follow safe operating procedures, including wearing appropriate protective equipment (protective glasses), ensuring that the work area is clean and free of debris, and checking the equipment status before operation.
10. What is the cost of a fiber laser cutting machine?
The initial investment of a fiber laser cutting machine is high, but due to its high efficiency and low operating costs, it can bring high cost-effectiveness in the long run.
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