In today's highly competitive precision electronics industry, more and more companies are choosing laser cutting as their manufacturing process in order to achieve higher quality standards and productivity. The following will discuss why the precision electronics industry favors laser cutting so much.
Precision laser cutting machine is the use of laser technology and CNC technology designed to cut a special equipment, with stable laser power, good beam pattern, high peak power, high efficiency, low cost, safety, stability, easy to operate and so on.
Why the precision electronics industry choose laser cutting?
● High Precision
Laser cutting technology is capable of achieving very high accuracy, cutting at the micron level to ensure product precision and consistency.
● High Efficiency
Laser cutting is more efficient than traditional mechanical cutting methods. Laser cutting can quickly complete complex cutting tasks, increasing productivity and shortening lead times.
● Non-Contact Processing
Laser cutting is a non-contact processing method that avoids deformation and damage caused by physical contact, ensuring the integrity of precision electronic parts.
● Cost Saving
Laser cutting reduces material waste because it is non-contact cutting and does not cause material deformation or damage. At the same time, the high efficiency can also reduce production costs.
● Suitable for a wide range of materials
Laser cutting technology is suitable for a variety of materials, including metals, plastics, ceramics, etc., and has a wide range of applications in the precision electronics industry.
● Flexibility
Laser cutting can be adjusted according to different design requirements, flexible and adaptable, and can meet the needs of different shapes and sizes of precision electronic products.
● Environmental protection and energy saving
The laser cutting process does not require additional chemical solvents, reducing the pollution of the environment, in line with the requirements of the modern precision electronics industry on environmental protection and energy saving.
The precision electronics industry chooses laser cutting for a variety of reasons, including high precision, high efficiency, cost savings, wide applicability, flexibility and environmental protection advantages.
Precision laser cutting advantages
1. High cutting accuracy: laser cutting machine positioning accuracy of 0.05mm Repeat positioning accuracy of 0.03 mm.
2. Narrow cutting slit of laser cutting machine: the laser beam is focused into a very small point of light, so that the focal point of the high power density, the material is quickly heated to the degree of gasification, evaporation and the formation of holes. With the beam and the material relative to the linear movement, so that the holes continuously form a very narrow width of the slit. Cutting width is generally 0.10-0.20mm.
3. Laser cutting machine cutting surface smooth: the cutting surface without burrs, the kerf surface roughness is generally controlled within Ra6.5.
4. Laser cutting machine speed: cutting speed up to 10m/min maximum positioning speed of up to 30m/min much faster than the speed of wire cutting.
5. Laser cutting machine cutting quality is good: no contact cutting, cutting edge by heat is very small, basically no thermal deformation of the workpiece, completely avoiding the formation of collapsed edge of the material punching and shearing, the cut seam generally do not need secondary processing.
6. Unaffected by the shape of the workpiece: laser processing flexibility is good, you can process any graphics, you can cut tubes and other profiles.
7. Save investment in molds: laser processing does not require molds, no mold consumption, no need to repair molds, saving time to replace molds, thus saving the processing costs, reducing production costs, especially suitable for the processing of large products.
8 to improve the speed of samples out of the factory: after the formation of product drawings, immediately after the laser processing, the shortest possible time to get the new product in kind.
In summary, the precision electronics industry to choose the advantages of laser cutting is obvious, with the continuous progress of science and technology, laser cutting technology will play an increasingly important role in the field of precision electronics manufacturing.
Suntop precision laser cutting machine adopts special control system, good stability of the equipment, using motion control system, in the field of laser cutting machine after many years of mature application, after continuous optimization and improvement, to achieve good performance, high reliability, user-friendly, easy to operate. Ensure the cutting and processing in an orderly manner, widely used in automotive, electronics, machinery, automotive, ship, rail and other processing areas.
