Home / Products / Laser Welding Machines / Automatic Laser Welding Machines / Pressure Gauge Laser Welding Machine

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

Pressure Gauge Laser Welding Machine

This machine specially designed for pressure gauge and instrument industries, friendly interface, automatic control, suitable for different kinds of instruments automatic laser welding.
Product Model: ST-AP300/ST-AP400/ST-AP500/ST-AP600
Laser power: 300W/400W/500W/600W (optional)
Availability:
Quantity:

PDF Export

Details          Product Parameters           Samples         Video

Pressure Gauge Laser Welding Machine


Product Introduction

This customized pressure gauge laser welding machine which we specially designed for famous Germany WIKA company, it adopts imported golden plating laser cavity, 6KW dual pulse Xe-lamp.Wave current can control the switch power supply,high power.Pulse programmable and intellectualized system management, industrial PC control(three or four axis).Configuration precision X and Y axis, the two mobile platforms and high into the elevator, you can manually and do focus .customer can choose the optional rotary working table(φ80mm or φ125mm).

How Laser Welding Works

The pressure gauge laser welding machine mainly uses high-energy laser beams for welding. Its working principle is as follows:


Laser emission: In the laser welding machine, the laser generates a high-energy laser beam, which is usually transmitted to the welding head through an optical fiber.

Focusing: The laser beam is focused into a very small spot through the lens system, thus forming a high-temperature area.

Material heating: The focused laser beam irradiates the surface of the material to be welded, instantly heating it to a molten state to form a weld.

Molten pool formation and cooling: At high temperatures, the material melts rapidly to form a molten pool. The movement of the laser beam causes the molten pool to move along the joint point, and the molten metal cools rapidly after leaving the laser irradiation to form a strong welded joint.

Automatic control: Modern laser welding equipment is usually equipped with a precise control system that can automatically adjust the welding speed, power and other parameters to ensure welding quality.


This laser welding technology can achieve high-precision and high-speed welding, which is suitable for the manufacture of pressure gauges of different materials, ensuring the reliability and safety of the product.

Product Technical Features

1. High precision: Laser welding technology can achieve very small welding spots, ensuring precise control of the position of the welding joint, thus producing high-quality welds.


2. Small heat-affected zone: The heat input of laser welding is relatively low, resulting in a small heat-affected zone, which helps to reduce material deformation and stress and maintain the original shape and performance of parts.


3. Wide range of applicable materials: Laser welding can be applied to a variety of materials, including stainless steel, copper, aluminum, nickel alloys, etc., increasing its flexibility in pressure gauge manufacturing.


4. Fast welding speed: Compared with traditional welding methods, laser welding is faster, thereby improving production efficiency and reducing labor costs.


5. Non-contact welding: Laser welding is a non-contact welding process, which reduces the risk of mechanical damage and is suitable for fragile or easily deformed materials.


6. High degree of automation: Laser welding machines are usually equipped with automation functions, which can achieve efficient production processes and reduce manual intervention.

CCD Monitor system and 3P water cooling system

1. Application background

Automatic pressure gauge laser welding machine is mainly applied to the instrument industry case automatic welding.

At present we have hard light path and optical fiber transmission type two kinds of laser welding machine for this application.


2. System introduction

This scheme is the table for the instrument industry or in need of special welding trajectory and the development of special fixture, with automatic control system.


3. We developed the specal laser welding fixtures for different diameter pressure gauges.


4. Full automatic laser welding for 8 sides of pressure gauge total time less than 90 seconds, high precision, beautiful welding, no need for secondary polishing, high efficiency, the real pressure gauge laser welded pictures as follows:


5. This laser welding machine is easy to operate, the rought working flow as follows:

5.1 The equipment is energized, the power indicator light.

5.2 Open the software, set the relevant parameters and trajectory;

5.3 Manual products will be clamped;

5.4, "Running" button, workbench automatically according to the trajectory, the top sleeve press, welding gasket and the case of four sides, four sides after welding, automatic recovery of the top sleeve, four edges welded gasket and header;

5.5 The welding is completed, table back to the feeding point;

5.6 Manually removed after welding products;

5.7 The next product according to the process 3 to 6 cycle.


6. Interface

Data input: Computer interface: WINDOWS.

Advantages of Pressure Gauge Laser Welding Machine

1. High welding quality: Laser welding can achieve high-strength welded joints in a very small welding spot area, ensuring the reliability of the pressure gauge under high load.


2. Reduce post-processing requirements: Since the molten pool generated by the welding process is small and the surface after welding is smooth, a large number of post-processing steps, such as grinding and trimming, are usually not required.


3. Better airtightness: Laser welding can achieve welded joints with better sealing performance, which is suitable for pressure gauge products with high sealing requirements.


4. Environmental protection and energy saving: The laser welding process is highly efficient and has low energy consumption, which helps to reduce the energy consumption of production equipment and improve the green environmental protection level of production.


5. Flexible welding path: Laser welding can freely program the welding path as needed, which is suitable for welding complex shapes and small parts.


6. Easy to combine with other technologies: Laser welding can be seamlessly integrated with other manufacturing technologies (such as CNC machining, laser cutting, etc.) to improve the automation and efficiency of the production line.


In summary, the high precision, high efficiency and reliability shown by the pressure gauge laser welding machine in the welding process have become an indispensable key equipment in the field of modern pressure gauge manufacturing. Click here to contact Suntop Laser now for more information.

Pressure Gauge Laser Welding Machine Main Configuration

Item

Configuration

Remark

Laser source

300W or 400W Gold plating dual Xe lamp

Can choose the unbent optic laser or fiber transmission laser   welder.

The laser cavity height can be adjustable depends on the   customer's pressure gauge specifications

CCD

20 times zoom monitor

Coaxial monitoring

Monitor

The color liquid crystal display

/

Cooling system

3P water chiller

/

Control system

Multi axis control system

/

Translational worktable

Travel range : 200mm

/

Rotate working table

The motor rotating worktable, clamping range, 40mm

The circumferential welding

The Z shaft lifting table

Electric lift 80mm

The traditional manual focusing, is   designed with electric   focusing   system for automatic control

Lighting

Special lamp lighting


Blowing

Universal regulation

Real time gas protection

Fixtures for pressure gauges

Professional design and manufacture of   the fixture   (consists of four parts)

A:Fixtures,   the product core and shell fixed clamp;

B:The top   cover, the fixture will be pressure on the shell;

C:Adapter   fixture, the fixture and the   rotary table are fixed together;

D:Auxiliary   fixture, regulating clamp angle distance


Product Specifications

Model

ST-AP300/ST-AP400/ST-AP500/ST-AP600

Wavelength

1064nm

Pump sources

Two Xe-lamp (imported), Gold plating   chamber

Max. power

300W (400W,500W and 600W optional)

Max. single pulse energy

60J

Pulse width

0.1~50.0ms

Sequence frequency

1~200Hz

Welding spot size

0.2~1.5mm

Welding depth

0.1~3.0mm

Sequence welding

15mm/s

Observe system

CCD monitor

Positioning

Red light indication

Cooling system

Water cooling

Repeatability precision

0.02-0.05mm

Machine size

770mm*1350mm*1200mm (L*W*H)

Water chiller size

600 * 880 *1450 mm

Electricity requirement

12-15KW, three phase

Power supply requirement

380V±10%,50Hz,40A

Machine total Gross weight (KG)

420KG

Machine packing size (mm)

Laser machine: 1150mm*1200mm*1850mm

Water chiller: 1500mm*680mm*980mm

What Materials Can be Welded?

It is suitable for welding almost all metal materials, such as stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys, and can also be used for welding between various different materials, including copper-brass, titanium-molybdenum, titanium-gold, nickel-copper and so on.


Fiber Laser Welding Machine samples-Suntop
What Are Laser Welder Used For?

Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.


Fiber Laser Welding Machine application-Suntop

Laser Welding Machine Video
 

 

 

 

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:


Fiber Laser Welding Machine Technological Innovation-Suntop

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Fiber Laser Welding Machine Machine Product Quality-Suntop

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

Fiber Laser Welding Machine High Performance-Suntop

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.


Fiber Laser Welding Machine Versatile equipment-Suntop

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Fiber Laser Welding Machine Good after-sales service-sales service-Suntop

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

Fiber Laser Welding Machine User-friendly operation interface-Suntop

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.


Fiber Laser Welding Machine Competitive Price-Suntop

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Fiber Laser Welding Machine Industry experience-Suntop

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Fiber Laser Welding Machine Customized solutions-Suntop

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.


Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.


2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.


3. How about the warranty?
We have 2 years warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.


5. What are the differences between laser welding and traditional welding methods?

Laser welding uses non-contact welding technology, with a smaller heat-affected zone, more flexible welding of complex parts, and usually faster welding speed than traditional methods. At the same time, laser welding has higher weld quality and requires less post-processing.


6. What are the maintenance requirements of laser welding machines?

Keeping the laser welding machine clean is the key. Regularly check the cleanliness of the laser head, lens, and optical fiber to ensure the transmission efficiency of the laser beam. At the same time, regular equipment inspections and software updates are performed to maintain optimal working conditions.


7. How to choose a suitable laser welding machine?

When choosing a laser welding machine, you need to consider many factors such as the type and thickness of the welding material, welding size, production efficiency requirements, technical support, and after-sales service.


8. What are the safety precautions when using a laser welding machine?

Wear protective equipment: The operator needs to wear laser protective glasses to prevent laser radiation damage.

Ensure good ventilation: Fumes and harmful gases may be generated during welding, and ventilation of the working environment must be ensured.

Follow operating procedures: Follow the safe operating specifications of the equipment to avoid injuries caused by misoperation.

Previous: 
Next: 

Ralated News

content is empty!

Leave a Message
Contact us
More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.
Contact Us
  No 317, Mu Dong RD, Wu Zhong DIST, Suzhou City, Jiangsu Province, China
 info@suntoplaser.com
  +86 13771746401

Products

Quick Links

© 2023 Suzhou Suntop Laser Technology Co., Ltd  All rights reserved.