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Details Product Parameters Samples Video
This customized pressure gauge laser welding machine which we specially designed for famous Germany WIKA company, it adopts imported golden plating laser cavity, 6KW dual pulse Xe-lamp.Wave current can control the switch power supply,high power.Pulse programmable and intellectualized system management, industrial PC control(three or four axis).Configuration precision X and Y axis, the two mobile platforms and high into the elevator, you can manually and do focus .customer can choose the optional rotary working table(φ80mm or φ125mm).
The pressure gauge laser welding machine mainly uses high-energy laser beams for welding. Its working principle is as follows:
Laser emission: In the laser welding machine, the laser generates a high-energy laser beam, which is usually transmitted to the welding head through an optical fiber.
Focusing: The laser beam is focused into a very small spot through the lens system, thus forming a high-temperature area.
Material heating: The focused laser beam irradiates the surface of the material to be welded, instantly heating it to a molten state to form a weld.
Molten pool formation and cooling: At high temperatures, the material melts rapidly to form a molten pool. The movement of the laser beam causes the molten pool to move along the joint point, and the molten metal cools rapidly after leaving the laser irradiation to form a strong welded joint.
Automatic control: Modern laser welding equipment is usually equipped with a precise control system that can automatically adjust the welding speed, power and other parameters to ensure welding quality.
This laser welding technology can achieve high-precision and high-speed welding, which is suitable for the manufacture of pressure gauges of different materials, ensuring the reliability and safety of the product.
1. High precision: Laser welding technology can achieve very small welding spots, ensuring precise control of the position of the welding joint, thus producing high-quality welds.
2. Small heat-affected zone: The heat input of laser welding is relatively low, resulting in a small heat-affected zone, which helps to reduce material deformation and stress and maintain the original shape and performance of parts.
3. Wide range of applicable materials: Laser welding can be applied to a variety of materials, including stainless steel, copper, aluminum, nickel alloys, etc., increasing its flexibility in pressure gauge manufacturing.
4. Fast welding speed: Compared with traditional welding methods, laser welding is faster, thereby improving production efficiency and reducing labor costs.
5. Non-contact welding: Laser welding is a non-contact welding process, which reduces the risk of mechanical damage and is suitable for fragile or easily deformed materials.
6. High degree of automation: Laser welding machines are usually equipped with automation functions, which can achieve efficient production processes and reduce manual intervention.
1. Application background
Automatic pressure gauge laser welding machine is mainly applied to the instrument industry case automatic welding.
At present we have hard light path and optical fiber transmission type two kinds of laser welding machine for this application.
2. System introduction
This scheme is the table for the instrument industry or in need of special welding trajectory and the development of special fixture, with automatic control system.
3. We developed the specal laser welding fixtures for different diameter pressure gauges.
4. Full automatic laser welding for 8 sides of pressure gauge total time less than 90 seconds, high precision, beautiful welding, no need for secondary polishing, high efficiency, the real pressure gauge laser welded pictures as follows:
5. This laser welding machine is easy to operate, the rought working flow as follows:
5.1 The equipment is energized, the power indicator light.
5.2 Open the software, set the relevant parameters and trajectory;
5.3 Manual products will be clamped;
5.4, "Running" button, workbench automatically according to the trajectory, the top sleeve press, welding gasket and the case of four sides, four sides after welding, automatic recovery of the top sleeve, four edges welded gasket and header;
5.5 The welding is completed, table back to the feeding point;
5.6 Manually removed after welding products;
5.7 The next product according to the process 3 to 6 cycle.
6. Interface
Data input: Computer interface: WINDOWS.
1. High welding quality: Laser welding can achieve high-strength welded joints in a very small welding spot area, ensuring the reliability of the pressure gauge under high load.
2. Reduce post-processing requirements: Since the molten pool generated by the welding process is small and the surface after welding is smooth, a large number of post-processing steps, such as grinding and trimming, are usually not required.
3. Better airtightness: Laser welding can achieve welded joints with better sealing performance, which is suitable for pressure gauge products with high sealing requirements.
4. Environmental protection and energy saving: The laser welding process is highly efficient and has low energy consumption, which helps to reduce the energy consumption of production equipment and improve the green environmental protection level of production.
5. Flexible welding path: Laser welding can freely program the welding path as needed, which is suitable for welding complex shapes and small parts.
6. Easy to combine with other technologies: Laser welding can be seamlessly integrated with other manufacturing technologies (such as CNC machining, laser cutting, etc.) to improve the automation and efficiency of the production line.
In summary, the high precision, high efficiency and reliability shown by the pressure gauge laser welding machine in the welding process have become an indispensable key equipment in the field of modern pressure gauge manufacturing. Click here to contact Suntop Laser now for more information.
Item | Configuration | Remark |
Laser source | 300W or 400W Gold plating dual Xe lamp | Can choose the unbent optic laser or fiber transmission laser welder. The laser cavity height can be adjustable depends on the customer's pressure gauge specifications |
CCD | 20 times zoom monitor | Coaxial monitoring |
Monitor | The color liquid crystal display | / |
Cooling system | 3P water chiller | / |
Control system | Multi axis control system | / |
Translational worktable | Travel range : 200mm | / |
Rotate working table | The motor rotating worktable, clamping range, 40mm | The circumferential welding |
The Z shaft lifting table | Electric lift 80mm | The traditional manual focusing, is designed with electric focusing system for automatic control |
Lighting | Special lamp lighting | |
Blowing | Universal regulation | Real time gas protection |
Fixtures for pressure gauges | Professional design and manufacture of the fixture (consists of four parts) A:Fixtures, the product core and shell fixed clamp; B:The top cover, the fixture will be pressure on the shell; C:Adapter fixture, the fixture and the rotary table are fixed together; D:Auxiliary fixture, regulating clamp angle distance |
Model | ST-AP300/ST-AP400/ST-AP500/ST-AP600 |
Wavelength | 1064nm |
Pump sources | Two Xe-lamp (imported), Gold plating chamber |
Max. power | 300W (400W,500W and 600W optional) |
Max. single pulse energy | 60J |
Pulse width | 0.1~50.0ms |
Sequence frequency | 1~200Hz |
Welding spot size | 0.2~1.5mm |
Welding depth | 0.1~3.0mm |
Sequence welding | 15mm/s |
Observe system | CCD monitor |
Positioning | Red light indication |
Cooling system | Water cooling |
Repeatability precision | 0.02-0.05mm |
Machine size | 770mm*1350mm*1200mm (L*W*H) |
Water chiller size | 600 * 880 *1450 mm |
Electricity requirement | 12-15KW, three phase |
Power supply requirement | 380V±10%,50Hz,40A |
Machine total Gross weight (KG) | 420KG |
Machine packing size (mm) | Laser machine: 1150mm*1200mm*1850mm Water chiller: 1500mm*680mm*980mm |
It is suitable for welding almost all metal materials, such as stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys, and can also be used for welding between various different materials, including copper-brass, titanium-molybdenum, titanium-gold, nickel-copper and so on.
Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.
There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:
Technological Innovation
Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.
Product Quality
Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.
High Performance
The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.
Versatile equipment
Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.
Good after-sales service
Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.
User-friendly operation interface
Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.
Competitive Price
Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.
Industry experience
Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.
Customized solutions
If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.
Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What are the differences between laser welding and traditional welding methods?
Laser welding uses non-contact welding technology, with a smaller heat-affected zone, more flexible welding of complex parts, and usually faster welding speed than traditional methods. At the same time, laser welding has higher weld quality and requires less post-processing.
6. What are the maintenance requirements of laser welding machines?
Keeping the laser welding machine clean is the key. Regularly check the cleanliness of the laser head, lens, and optical fiber to ensure the transmission efficiency of the laser beam. At the same time, regular equipment inspections and software updates are performed to maintain optimal working conditions.
7. How to choose a suitable laser welding machine?
When choosing a laser welding machine, you need to consider many factors such as the type and thickness of the welding material, welding size, production efficiency requirements, technical support, and after-sales service.
8. What are the safety precautions when using a laser welding machine?
Wear protective equipment: The operator needs to wear laser protective glasses to prevent laser radiation damage.
Ensure good ventilation: Fumes and harmful gases may be generated during welding, and ventilation of the working environment must be ensured.
Follow operating procedures: Follow the safe operating specifications of the equipment to avoid injuries caused by misoperation.
Details Product Parameters Samples Video
This customized pressure gauge laser welding machine which we specially designed for famous Germany WIKA company, it adopts imported golden plating laser cavity, 6KW dual pulse Xe-lamp.Wave current can control the switch power supply,high power.Pulse programmable and intellectualized system management, industrial PC control(three or four axis).Configuration precision X and Y axis, the two mobile platforms and high into the elevator, you can manually and do focus .customer can choose the optional rotary working table(φ80mm or φ125mm).
The pressure gauge laser welding machine mainly uses high-energy laser beams for welding. Its working principle is as follows:
Laser emission: In the laser welding machine, the laser generates a high-energy laser beam, which is usually transmitted to the welding head through an optical fiber.
Focusing: The laser beam is focused into a very small spot through the lens system, thus forming a high-temperature area.
Material heating: The focused laser beam irradiates the surface of the material to be welded, instantly heating it to a molten state to form a weld.
Molten pool formation and cooling: At high temperatures, the material melts rapidly to form a molten pool. The movement of the laser beam causes the molten pool to move along the joint point, and the molten metal cools rapidly after leaving the laser irradiation to form a strong welded joint.
Automatic control: Modern laser welding equipment is usually equipped with a precise control system that can automatically adjust the welding speed, power and other parameters to ensure welding quality.
This laser welding technology can achieve high-precision and high-speed welding, which is suitable for the manufacture of pressure gauges of different materials, ensuring the reliability and safety of the product.
1. High precision: Laser welding technology can achieve very small welding spots, ensuring precise control of the position of the welding joint, thus producing high-quality welds.
2. Small heat-affected zone: The heat input of laser welding is relatively low, resulting in a small heat-affected zone, which helps to reduce material deformation and stress and maintain the original shape and performance of parts.
3. Wide range of applicable materials: Laser welding can be applied to a variety of materials, including stainless steel, copper, aluminum, nickel alloys, etc., increasing its flexibility in pressure gauge manufacturing.
4. Fast welding speed: Compared with traditional welding methods, laser welding is faster, thereby improving production efficiency and reducing labor costs.
5. Non-contact welding: Laser welding is a non-contact welding process, which reduces the risk of mechanical damage and is suitable for fragile or easily deformed materials.
6. High degree of automation: Laser welding machines are usually equipped with automation functions, which can achieve efficient production processes and reduce manual intervention.
1. Application background
Automatic pressure gauge laser welding machine is mainly applied to the instrument industry case automatic welding.
At present we have hard light path and optical fiber transmission type two kinds of laser welding machine for this application.
2. System introduction
This scheme is the table for the instrument industry or in need of special welding trajectory and the development of special fixture, with automatic control system.
3. We developed the specal laser welding fixtures for different diameter pressure gauges.
4. Full automatic laser welding for 8 sides of pressure gauge total time less than 90 seconds, high precision, beautiful welding, no need for secondary polishing, high efficiency, the real pressure gauge laser welded pictures as follows:
5. This laser welding machine is easy to operate, the rought working flow as follows:
5.1 The equipment is energized, the power indicator light.
5.2 Open the software, set the relevant parameters and trajectory;
5.3 Manual products will be clamped;
5.4, "Running" button, workbench automatically according to the trajectory, the top sleeve press, welding gasket and the case of four sides, four sides after welding, automatic recovery of the top sleeve, four edges welded gasket and header;
5.5 The welding is completed, table back to the feeding point;
5.6 Manually removed after welding products;
5.7 The next product according to the process 3 to 6 cycle.
6. Interface
Data input: Computer interface: WINDOWS.
1. High welding quality: Laser welding can achieve high-strength welded joints in a very small welding spot area, ensuring the reliability of the pressure gauge under high load.
2. Reduce post-processing requirements: Since the molten pool generated by the welding process is small and the surface after welding is smooth, a large number of post-processing steps, such as grinding and trimming, are usually not required.
3. Better airtightness: Laser welding can achieve welded joints with better sealing performance, which is suitable for pressure gauge products with high sealing requirements.
4. Environmental protection and energy saving: The laser welding process is highly efficient and has low energy consumption, which helps to reduce the energy consumption of production equipment and improve the green environmental protection level of production.
5. Flexible welding path: Laser welding can freely program the welding path as needed, which is suitable for welding complex shapes and small parts.
6. Easy to combine with other technologies: Laser welding can be seamlessly integrated with other manufacturing technologies (such as CNC machining, laser cutting, etc.) to improve the automation and efficiency of the production line.
In summary, the high precision, high efficiency and reliability shown by the pressure gauge laser welding machine in the welding process have become an indispensable key equipment in the field of modern pressure gauge manufacturing. Click here to contact Suntop Laser now for more information.
Item | Configuration | Remark |
Laser source | 300W or 400W Gold plating dual Xe lamp | Can choose the unbent optic laser or fiber transmission laser welder. The laser cavity height can be adjustable depends on the customer's pressure gauge specifications |
CCD | 20 times zoom monitor | Coaxial monitoring |
Monitor | The color liquid crystal display | / |
Cooling system | 3P water chiller | / |
Control system | Multi axis control system | / |
Translational worktable | Travel range : 200mm | / |
Rotate working table | The motor rotating worktable, clamping range, 40mm | The circumferential welding |
The Z shaft lifting table | Electric lift 80mm | The traditional manual focusing, is designed with electric focusing system for automatic control |
Lighting | Special lamp lighting | |
Blowing | Universal regulation | Real time gas protection |
Fixtures for pressure gauges | Professional design and manufacture of the fixture (consists of four parts) A:Fixtures, the product core and shell fixed clamp; B:The top cover, the fixture will be pressure on the shell; C:Adapter fixture, the fixture and the rotary table are fixed together; D:Auxiliary fixture, regulating clamp angle distance |
Model | ST-AP300/ST-AP400/ST-AP500/ST-AP600 |
Wavelength | 1064nm |
Pump sources | Two Xe-lamp (imported), Gold plating chamber |
Max. power | 300W (400W,500W and 600W optional) |
Max. single pulse energy | 60J |
Pulse width | 0.1~50.0ms |
Sequence frequency | 1~200Hz |
Welding spot size | 0.2~1.5mm |
Welding depth | 0.1~3.0mm |
Sequence welding | 15mm/s |
Observe system | CCD monitor |
Positioning | Red light indication |
Cooling system | Water cooling |
Repeatability precision | 0.02-0.05mm |
Machine size | 770mm*1350mm*1200mm (L*W*H) |
Water chiller size | 600 * 880 *1450 mm |
Electricity requirement | 12-15KW, three phase |
Power supply requirement | 380V±10%,50Hz,40A |
Machine total Gross weight (KG) | 420KG |
Machine packing size (mm) | Laser machine: 1150mm*1200mm*1850mm Water chiller: 1500mm*680mm*980mm |
It is suitable for welding almost all metal materials, such as stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys, and can also be used for welding between various different materials, including copper-brass, titanium-molybdenum, titanium-gold, nickel-copper and so on.
Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.
There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:
Technological Innovation
Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.
Product Quality
Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.
High Performance
The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.
Versatile equipment
Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.
Good after-sales service
Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.
User-friendly operation interface
Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.
Competitive Price
Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.
Industry experience
Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.
Customized solutions
If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.
Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. What are the differences between laser welding and traditional welding methods?
Laser welding uses non-contact welding technology, with a smaller heat-affected zone, more flexible welding of complex parts, and usually faster welding speed than traditional methods. At the same time, laser welding has higher weld quality and requires less post-processing.
6. What are the maintenance requirements of laser welding machines?
Keeping the laser welding machine clean is the key. Regularly check the cleanliness of the laser head, lens, and optical fiber to ensure the transmission efficiency of the laser beam. At the same time, regular equipment inspections and software updates are performed to maintain optimal working conditions.
7. How to choose a suitable laser welding machine?
When choosing a laser welding machine, you need to consider many factors such as the type and thickness of the welding material, welding size, production efficiency requirements, technical support, and after-sales service.
8. What are the safety precautions when using a laser welding machine?
Wear protective equipment: The operator needs to wear laser protective glasses to prevent laser radiation damage.
Ensure good ventilation: Fumes and harmful gases may be generated during welding, and ventilation of the working environment must be ensured.
Follow operating procedures: Follow the safe operating specifications of the equipment to avoid injuries caused by misoperation.
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