Details Product Parameters Samples Video
Description of Air-cooled Laser Welding Machine
Suntop Air-cooled Laser Welding Machine is a portable laser welding equipment, which is suitable for welding work of various metal materials. This equipment has a precise laser control system, stable beam, consistent quality of weld, beautiful weld, high welding strength and low distortion, realizing high-precision and high-efficiency welding process.
Air-cooled Laser Welding Machine adopts air-cooled heat dissipation system without additional water circulation system, which is simple and easy to use. The handheld design is convenient for the operator to carry out the welding operation, with high flexibility to weld workpieces of different shapes and sizes.
Air-cooled Laser Welding Machine has stable laser output power, excellent welding effect, small heat-affected zone, and reduced thermal deformation and deterioration of materials. At the same time, the laser welding machine is characterized by high efficiency and energy saving, which can save cost and improve productivity.
Fast: Up to 4X faster than TIG
Truly Portable: Only 39kg, Volume <0.1 m⊃3;
Easy: Optimized presets reduce learning curve
Consistent: High-quality, repeatable results
Stable: Continuous operation in any environment
Reliable: Aerospace grade cooling scheme
Fusion depth: 0.5mm-6.0mm (single sided)
Ultra long life: Up to 100,000 hours of life
Product Configuration of Air-cooled Laser Welding Machine
Laser welding head
● Independent research and development, set up multiple security alarms, simple and flexible operation.
● Weighing only 0.8kg, it is compact in size and ergonomically designed..
● Visualize all parameters, monitor the status of the whole machine in real time, avoid problems in advance, facilitate troubleshooting and solve problems, and ensure the stable operation of the system.
● All process parameters can be set, and various process effects can be tested flexibly.
Interactive touch screen control system
Advanced resistive touch screen, supports saving multiple sets of welding parameter libraries and multi-language selection, flexibility, convenience and high efficiency.
● Embedded with 24 pre-set modes for various materials
● Only 30 minutes training needed for beginners to operate the welding system
● Beginners can use the pre-set modes to achieve the same high quality, consistent and neat welding seams like experienced operators.
● Pre-set modes include wobble parameters, suitable for wider welding seams and high tolerance for workpiece assembly fit up.
● For advanced operators, additional process modes for different materials and thickness combinations can be created and stored.
Built-in air coolin
gUnique air-cooled design, low power consumption, energy saving and environmental protection.
Auto feeder system
● Touch screen design, Automatic wire filler, fully digital design, supports 0.8mm, 1.0mm, 1.2mm, 1.6mm and 2.0mm diameter stainless steel and aluminum wires.
● 220V power supply drive, more powerful wire feeding, no wire jamming, more uniform welding quality results.
Safety settings
ST-FW1500H/2000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.
Built-in features include:
- Key switch control of laser source and Emergency-stop button ensure deliberate operation.
- Fiber laser interlock verifies integrity of laser delivery to the welding gun.
- Laser weld gun trigger, enable and then fire, for intentional operation.
- Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.
Laser sources
We use the customized 45um core diameter welding version fiber laser with a life span of 100,000 hours, maintenance free and can weld all kinds of metals.
Solder connection fibe
rUsing 10 meters of original long fiber optic cable, an integrated cable drum is used to store the cable, making the machine more compact when stored or transported.
Advantages of Air-cooled Laser Welding Machine
● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.
● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.
● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.
● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.
● Wobble welding: Up to 6mm additional weld width - increases capacity and creates highly aesthetic seams.
● Operator Safety: Multi-level sensors and interlock safety features.
● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1 m⊃3;
Area of use for the laser welder
Laser welding is ideal for precise and high-quality welding of aluminum and stainless steel. Compared to conventional technologies, laser welding heats the material more effectively and allows for working with thin sheet material.
Maximum melting | 1500W | 2000W |
Stainless steel (mm) | 0.5-4 | 0.5-5/6 |
Mild steel (mm) | 0.5-4 | 0.5-6 |
Aluminum (mm) | 0.5-3 | 0.5-4 |
Brass/copper (mm) | 0.5-1.5 | 0.5-2 |
Galvanized sheet (mm) | 0.5-3 | 0.5-4 |
Iron (mm) | 0.5-4 | 0.5-6 |
Remark: Double weld thickness can be achieved if the material is welded from both sides in two times
Other optional features
1. Cutting
Welding and cutting are often inseparable. A laser welding machine combines the functions of the two together. The laser welding machine can cut metal up to 2 mm in thickness, such as copper, aluminum, and stainless steel plate. Welding and cutting can be easily switched by changing the welding copper nozzle to a cutting copper nozzle, making it very convenient.
2. Cleaning
Using a laser welding machine for cleaning is easy and flexible. It can remove surface rust, oxides, grease, dirt, and other contaminants from all types of workpieces. With its non-contact characteristics, it does not require cleaning fluid. The maximum cleaning width is up to 120mm, making it a suitable replacement for professional cleaning equipment.
3. Welding Channel Cleaning
This process effectively removes oxides, welding slag, oil, dust, and other impurities generated during the welding process, resulting in a clean weld surface. This not only improves the quality of the weld but also enhances its strength and appearance. Laser cleaning is highly accurate and controllable, ensuring thorough cleaning of the weld surface without damaging the base metal.
Laser welding compared with traditional welding
Laser welding
Easy to operate, the average person can get started in half an hour, the cost of employing people is low.
Fast, 5-10 times faster than traditional TIG welding, saving 3-5 welders.
Concentrated energy, small thermal deformation effect.
Fine and beautiful weld seam, no need for secondary grinding after welding.
Deep melt pool, high strength, can weld very thin materials, can fill wire welding, can also be welded without wire.
High professional and technical requirements, high employment costs, occupational diseases.
Traditional welding
Slow welding speed and low efficiency.
High heat impact, easy to deform.
Coarse, irregular weld seam, requires secondary grinding.
Highly restrictive, cannot weld too thin material. There are consumables,
need to fill the wire, there are air holes easily weld through.
Product Specification of Air-cooled Laser Welding Machine
Model | ST-FW1500H | ST-FW2000H |
Power | 1500W | 2000W |
Beam quality | ≤1.2 M⊃2; | ≤1.3 M⊃2; |
Laser wavelength | 1080nm |
Light exit mode | QCW /PWM /CW |
Max modulation frequency | 1000HZ |
Output power stability | <3% |
Aiming positioning system | Built-in Red Light |
Terminal type | QBH |
Delivery cable length | 10M (can be customized) |
Power supply | AC220V±10%, 50/60Hz |
Cooling system | Built-in air cooling |
working environment | Temperature 5-45°C /humidity 10-90% |
Applicable material | Almost all metal materials such as carbon steel, stainless steel, aluminum, brass and galvanized sheet. |
Net weight/gross weight | 35KG/46KG |
Machine size | 276*667*542mm |
Application materials of Air-cooled Laser Welding Machine
It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.
Application industry of Air-cooled Laser Welding Machine
Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.
Quality assurance
1. Every production process has a special person to test to ensure quality
2. Have professional engineers to check the quality
3. All products have passed CE, FDA, ISO9001 and other certifications
4. Suntop Laser Welding Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability
Packing List:
Wooden case, 1pcs/case
10m laser welding gun cable (15 meters cable length optional)
Welding nozzle tips*7
Laser safety glasses*1
Protective lens*5
USB*1
Laser inspection report
FAQ
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
