Air-cooled Laser Welding Machine

Suntop Air-cooled Laser Welding Machine is a portable laser welding equipment, which is suitable for welding work of various metal materials. This equipment has a precise laser control system, stable beam, consistent quality of weld, beautiful weld, high welding strength and low distortion, realizing high-precision and high-efficiency welding process.

Air-cooled Laser Welding Machine adopts air-cooled heat dissipation system without additional water circulation system, which is simple and easy to use. The handheld design is convenient for the operator to carry out the welding operation, with high flexibility to weld workpieces of different shapes and sizes.

Air-cooled Laser Welding Machine has stable laser output power, excellent welding effect, small heat-affected zone, and reduced thermal deformation and deterioration of materials. At the same time, the laser welding machine is characterized by high efficiency and energy saving, which can save cost and improve productivity.

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

Air-cooled handheld laser welding technology has gradually attracted attention in recent years, and its unique advantages have enabled it to show good application prospects in many fields.

1. Convenience and flexibility

Handheld operation: The air-cooled handheld laser welding equipment adopts a handheld design, which is flexible to operate and suitable for various welding scenarios, especially in small spaces or difficult-to-move parts.

Easy to master: Compared with traditional welding methods, the learning curve of handheld laser welding is lower, and operators can get started and master skills faster.

2. High welding quality

Small heat-affected zone: The heat generated by laser welding is concentrated, and the heat-affected zone is relatively small, which effectively reduces the deformation and damage of the material during welding and ensures the quality and strength of the weld.

Precise control: The laser beam can achieve precise focusing, making the energy control during welding more precise and improving the stability and consistency of welding.

3. Wide range of applicable materials

Compatible with multiple materials: Air-cooled handheld laser welding technology is suitable for a variety of metal materials, such as stainless steel, aluminum alloy, copper, etc., with strong adaptability to meet different industrial needs.

4. Environmental protection and safety

Low smoke and dust: The smoke and gas generated during laser welding are relatively small, which helps to improve the safety and comfort of the working environment.

No auxiliary gas required: Some air-cooled handheld laser welding equipment does not require auxiliary gases such as helium or argon, which reduces operating costs.

5. Maintenance and cost-effectiveness

Simple system: The design of the air-cooled cooling system makes equipment maintenance relatively simple, reducing additional maintenance costs and time.

Reduced equipment investment: Compared with the water-cooled system, the investment and maintenance costs of the air-cooled system are lower, which is more suitable for the capital budget of small and medium-sized enterprises.

6. Suitable for on-site operations

Strong mobility: Since most air-cooled handheld laser welding equipment can be easily moved, it is suitable for on-site welding operations, especially for situations where maintenance and processing are required on site.

7. Fast welding speed

High efficiency: The speed of laser welding is significantly higher than that of traditional welding methods, which not only shortens the operation time, but also improves production efficiency.

In summary, air-cooled handheld laser welding has shown more and more application potential in many industries with its convenience, high-quality welding, wide applicability and environmental protection, and has become an important technology in the field of modern manufacturing. Click here to contact Suntop Laser today for more information.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.

Laser welding machine is a high-precision and high-efficiency welding equipment widely used in various industries. It uses a laser beam to heat the workpiece to achieve melting and connection of the material, and has the advantages of fast welding speed, small deformation, and small heat-affected zone.

Automobile manufacturing

Laser welding machines are widely used in automobile manufacturing and can be used to connect automobile parts, such as engines, chassis and body structures. The use of laser welding machines can improve the quality and durability of automobile parts and reduce production costs.

Aerospace industry

Laser welding machines are widely used in the welding and repair of aerospace devices and aircraft parts. The high-temperature welding capability and high-precision welding technology of laser welding machines enable the aerospace field to achieve safer and more reliable aerospace devices.

Electronic equipment manufacturing

In the electronics industry, laser welding machines are widely used in the manufacturing and assembly of electronic components. Laser welding machines can achieve precision welding of tiny parts to ensure the stability and reliability of electronic products.

Medical device manufacturing

In the field of medical device manufacturing, laser welding machines can achieve precision welding of medical devices to ensure the hygiene, safety and stability of products. The high precision and high efficiency of laser welding machines enable medical device manufacturers to produce better products.

Metal processing

Metal processing is another important field, in which laser welding technology is also widely used. It is widely used in the welding of metal parts, metal pipes, metal structural parts, etc., providing faster and more accurate welding and cost savings. ‌

Hardware manufacturing

Laser welding machines have a good appearance after welding, and are popular in daily products such as kitchen supplies and bathroom supplies, such as water pipe joints, door handles, doors and windows, stainless steel kitchenware, etc.

Laser welding machines play a key role in the application industry, not only improving production efficiency and product quality, but also promoting the development and innovation of the industry. With the continuous advancement of technology, laser welding machines will show their advantages in more fields and bring more opportunities and challenges to various industries. Click here to contact Suntop Laser today for more information.

Selecting the right laser welding machine is an important step to ensure welding quality and efficiency.

1. Clarify application requirements

Welding materials: Determine the type of material to be welded (such as stainless steel, aluminum alloy, copper, etc.). Different materials may have different requirements for laser welding machines.

Welding thickness: Understand the thickness of the material to be welded so that you can choose a laser welding machine with appropriate power and welding method.

Welding type: Consider the type of welding to be performed (such as welding, cutting, marking, etc.). Different applications may require different laser types (such as fiber laser, CO2 laser, etc.).

2. Laser source selection

Laser type:

Fiber laser: Usually has high efficiency and low maintenance cost, suitable for welding of a variety of materials.

CO2 laser: Suitable for certain specific materials, but generally has a higher maintenance cost.

Power: Select the laser power that suits your application requirements. The power generally ranges from a few hundred watts to a few kilowatts. Higher power can increase welding speed and depth.

3. Equipment configuration and characteristics

Cooling method: Select the appropriate cooling method (air cooling or water cooling) according to the environment and application requirements.

Workbench and fixture: Check the workbench size and fixture design of the laser welding machine to ensure that it can meet the specific workpiece size and fixing requirements.

Welding head design: Pay attention to the design and comfort of the laser welding head to ensure the comfort of the operator under long-term operation.

4. Control system and technology

Interface friendliness: Choose a control system that is easy to operate and has a user-friendly interface to reduce the difficulty of operation and improve work efficiency.

Software function: Check whether it is equipped with advanced welding control software that supports parameter adjustment, welding path planning and other functions to improve welding quality and flexibility.

5. Safety and compliance

Safety protection device: Ensure that the laser welding machine is equipped with necessary safety protection devices (such as laser protective cover, emergency stop switch, etc.) to protect the safety of operators.

Compliance standards: Confirm that the equipment meets relevant industrial standards and regulatory requirements, such as laser safety signs and environmental protection certification.

6. After-sales service and support

Manufacturer reputation: Choose a well-known manufacturer or brand to understand its market reputation and user evaluation.

After-sales service: Ensure good technical support and after-sales service, including equipment commissioning, maintenance and training.

7. Cost-effectiveness analysis

Budget: clarify the budget range, comprehensively consider the equipment investment and expected benefits, and choose a laser welding machine with the best cost-effectiveness.

Long-term consideration: evaluate the service life and maintenance cost of the equipment to ensure that it can remain profitable in long-term use.

By considering the above aspects, you can systematically select a laser welding machine that suits your needs, thereby improving the efficiency and quality of welding production. Click here to contact Suntop Laser immediately to recommend a suitable laser welding machine for you.

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?
We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is the working principle of the air-cooled laser welding machine?

The air-cooled laser welding machine focuses energy on the welding point through the laser beam, so that the metal materials are quickly melted and connected together. At the same time, the air-cooling system lowers the temperature of the equipment by blowing air to ensure that the equipment can maintain stability when working for a long time.

6. How to operate the air-cooled laser welding machine correctly?

When operating the air-cooled laser welding machine, first ensure that the equipment is powered on normally, adjust the welding parameters, and then place the workpiece on the welding table and start the laser welding machine for welding. Pay attention to safety during operation and avoid directly observing the laser beam.

7. What issues should be paid attention to in the maintenance of the air-cooled laser welding machine?

Clean the surface and internal dust of the equipment regularly and keep the equipment well ventilated. In addition, regularly check whether the laser, optical system and other components are normal, replace the worn parts in time, and ensure that the equipment runs stably for a long time.