Air Cooling Laser Welder

Air Cooling Laser Welder is a type of laser welding equipment characterized by the use of an air cooling system for heat distribution. In contrast to traditional water-cooled systems, air-cooled laser welders circulate air through fans or ducts to dissipate the heat generated, thus maintaining the equipment within the appropriate operating temperature range.

Working Principle

The Air Cooling Laser Welder works by utilizing an air-cooled system to dissipate heat and maintain the equipment within the proper operating temperature range. The following is the working principle of the Air Cooling Laser Welder:

Laser Emitter Generates Laser Beam: The laser emitter generates a high energy laser beam.

Optical system focuses the laser beam: The laser beam is focused and guided by the optical system, which focuses the energy to the welding point.

Welding point melts the material: the laser energy is concentrated at the welding point and melts the material to realize welding.

Heat dissipation by air-cooling system: The built-in fan or air duct system of the equipment blows away the heat generated, effectively dissipating the heat and keeping the equipment working stably.

Through the air cooling system heat dissipation, Air Cooling Laser Welder can effectively reduce the working temperature of the equipment to ensure that the equipment can continue to work stably. Air Cooling Laser Welder is simple and intuitive, suitable for a variety of welding applications, and has the advantages of easy maintenance, energy saving and environmental protection, high efficiency.

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

Main Configuration

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 Handheld Welding Head

Features:

● Independent research and development, set up multiple security alarms, simple and flexible operation.

● Weighing only 0.8kg, it is compact in size and ergonomically designed..

● Visualize all parameters, monitor the status of the whole machine in real time, avoid problems in advance, facilitate troubleshooting and solve problems, and ensure the stable operation of the system.

● All process parameters can be set, and various process effects can be tested flexibly.

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 Touchscreen

Features:

● Embedded with 24 pre-set modes for various materials

● Only 30 minutes training needed for beginners to operate the welding system

● Beginners can use the pre-set modes to achieve the same high quality, consistent and neat welding seams like experienced operators.

● Pre-set modes include wobble parameters, suitable for wider welding seams and high tolerance for workpiece assembly fit up.

● For advanced operators, additional process modes for different materials and thickness combinations can be created and stored.

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 Automatic Wire Feeder

Features:

● Our wire feeder with touch capacitive screen, high precision wire feeder.

● 220V drive, more powerful wire feeding, no wire jamming.

Wire Feeder Specifications:

Wire feeding type	Automatic
Wire feed delivery length	3m/5m optional (9.8ft/16.4ft)
Interface	Low voltage enable signal line
Wire feeding speed range	40-600 cm/min (15- 230 ipm)
Compatible wire diameter	0.8 mm (0.031 inch), 1.0 mm (0.039 inch), 1.2 mm   (0.047 inch), 1.6 mm (0.063 inch), 1.8 mm (0.071 inch), 2.0 mm (0.079 inch)
Wire reel capacity	1 kg (2 lbs), 5 kg (10 lbs) or 10 kg (25 lbs) by   shaft change
Compatible wire materials	Steel, stainless steel, aluminum
Power requirement	220V 50/60Hz
Wire feed unit weight	22 kg (48.4 lb)
Wire feeder unit dimensions (L*W*H)	560mm (22.0 inches) x 250mm (9.8 inches) x 360mm   (14.2 inches)

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 Operator Safety Features

Features:

ST-FW1500H/2000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

● Key switch control of laser source and Emergency-stop button ensure deliberate operation.

● Fiber laser interlock verifies integrity of laser delivery to the welding gun.

● Laser weld gun trigger, enable and then fire, for intentional operation.

● Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.

Product Specifications

Model	ST-FW1500H	ST-FW2000H
Power	1500W	2000W
Beam   quality	≤1.2   M⊃2;	≤1.3   M⊃2;
Laser   wavelength	1080nm
Light   exit mode	QCW   /PWM /CW
Max   modulation frequency	1000HZ
Output   power stability	<3%
Aiming   positioning system	Built-in   Red Light
Terminal   type	QBH
Delivery   cable length	10M   (can be customized)
Power   supply	AC220V±10%,   50/60Hz
Cooling   system	Built-in   air cooling
working   environment	Temperature   5-45°C /humidity 10-90%
Applicable   material	Almost   all metal materials such as carbon steel, stainless steel, aluminum, brass   and galvanized sheet.
Net   weight/gross weight	35KG/46KG
Machine   size	276*667*542mm

Compared to Traditional Welding

● Easy to operate, the average person can get started in half an hour, the cost of employing people is low.

● Fast, 5-10 times faster than traditional TIG welding, saving 3-5 welders.

● Concentrated energy, small thermal deformation effect.

● Fine and beautiful weld seam, no need for secondary grinding after welding.

● Deep melt pool, high strength, can weld very thin materials, can fill wire welding, can also be welded without wire.

	TIG or MIG Welding	Fiber laser welding
Heat effect to workpiece	Very high	Low
Deformation of the workpiece	Big	Small or No
Bonding strength to base metal	General	Very good
After-treatment	Polishing	No need to rarely to polish
Welding speed	General	5-10 traditional welding
Consumables	More	Less
Operation difficulty	Complex	Simple
Operational safety	Unsafe	Safe
Environmental pollution	High	Less
Welding fault tolerance	Good	Good
Swing welding	No	Yes
Spot width adjustable	No	Yes
Welding quality comparison	Different	Very good

What Can Air Cooling Laser Welder Do For You?

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.

What Are Air Cooling Laser Welder Used For?

Laser welding machine is a high-precision and high-efficiency welding equipment widely used in various industries. It uses a laser beam to heat the workpiece to achieve melting and connection of the material, and has the advantages of fast welding speed, small deformation, and small heat-affected zone.

Automobile manufacturing

Laser welding machines are widely used in automobile manufacturing and can be used to connect automobile parts, such as engines, chassis and body structures. The use of laser welding machines can improve the quality and durability of automobile parts and reduce production costs.

Aerospace industry

Laser welding machines are widely used in the welding and repair of aerospace devices and aircraft parts. The high-temperature welding capability and high-precision welding technology of laser welding machines enable the aerospace field to achieve safer and more reliable aerospace devices.

Electronic equipment manufacturing

In the electronics industry, laser welding machines are widely used in the manufacturing and assembly of electronic components. Laser welding machines can achieve precision welding of tiny parts to ensure the stability and reliability of electronic products.

Medical device manufacturing

In the field of medical device manufacturing, laser welding machines can achieve precision welding of medical devices to ensure the hygiene, safety and stability of products. The high precision and high efficiency of laser welding machines enable medical device manufacturers to produce better products.

Metal processing

Metal processing is another important field, in which laser welding technology is also widely used. It is widely used in the welding of metal parts, metal pipes, metal structural parts, etc., providing faster and more accurate welding and cost savings. ‌

Hardware manufacturing

Laser welding machines have a good appearance after welding, and are popular in daily products such as kitchen supplies and bathroom supplies, such as water pipe joints, door handles, doors and windows, stainless steel kitchenware, etc.

Laser welding machines play a key role in the application industry, not only improving production efficiency and product quality, but also promoting the development and innovation of the industry. With the continuous advancement of technology, laser welding machines will show their advantages in more fields and bring more opportunities and challenges to various industries.

Air Cooling Laser Welder Video

 

 

 

How to Choose Air Cooling Laser Welder?

When choosing an air-cooled laser welding machine, you can consider the following key factors:

1. Welding power: According to the type and thickness of the material to be welded, select the appropriate laser welding machine power. Generally speaking, the higher the welding power, the deeper and faster the welding can be achieved.

2. Welding accuracy: Consider the requirements of welding accuracy and choose a laser welding machine with higher control accuracy to ensure welding quality and accuracy.

3. Consumables and maintenance costs: Understand the types of consumables, replacement frequency and maintenance costs of laser welding machines, and choose an economical and reasonable laser welding machine.

4. Equipment stability: Choose a laser welding machine brand and model with high stability and reliability to ensure long-term stable operation of the equipment.

5. Functions and features: According to work requirements, choose a laser welding machine equipped with corresponding functions and features, such as automatic control, portable design, versatility, etc.

6. Brand and after-sales service: Choose a well-known brand of laser welding machine manufacturers to obtain more reliable product quality and perfect after-sales service support.

7. Cost and budget: Consider budget constraints and choose cost-effective laser welding equipment to control costs while meeting needs.

8. Safety and environmental protection: Ensure that the selected laser welding machine meets safety standards and has good environmental performance and will not pollute the environment.

By comprehensively considering the above factors, combined with actual needs and budget constraints, you can choose an air-cooled laser welding machine suitable for your application and achieve efficient and precise welding work. Click to contact Suntop Laser now for better advice and support.

Why Choose Suntop Laser?

Technical Strength

Suntop Laser is a professional laser equipment manufacturer with strong technical strength and rich industry experience, and can provide customers with high-quality and reliable laser equipment.

Product Quality

Suntop Laser's product quality is excellent, and it adopts advanced production processes and technologies to ensure high equipment stability, superior performance and long service life.

Customized Service

Suntop Laser provides personalized customization services, and can customize laser equipment suitable for its application scenarios according to the specific needs and requirements of customers, and provide personalized solutions.

After-sales Service

Suntop Laser provides comprehensive after-sales service support, including equipment installation and commissioning, training guidance, technical support, repair and maintenance, etc., to ensure that customers have no worries during use.

Cost-effectiveness

Suntop Laser's products have good cost-effectiveness, reasonable prices and excellent performance, which can save costs for customers and improve production efficiency.

Customer Reputation

Suntop Laser has a good reputation and reputation in the industry, and is deeply trusted and praised by customers. It is a partner you can choose with confidence.

Choosing Suntop Laser can get high-quality laser equipment, comprehensive after-sales service support and personalized customized solutions, providing customers with the best quality services and products.

FAQ

Q1: What is the working principle of the air-cooled laser welding machine?

A1: The air-cooled laser welding machine focuses energy on the welding point through the laser beam, so that the metal materials are quickly melted and connected together. At the same time, the air-cooling system lowers the temperature of the equipment by blowing air to ensure that the equipment can maintain stability when working for a long time.

Q2: How to operate the air-cooled laser welding machine correctly?

A2: When operating the air-cooled laser welding machine, first ensure that the equipment is powered on normally, adjust the welding parameters, and then place the workpiece on the welding table and start the laser welding machine for welding. Pay attention to safety during operation and avoid directly observing the laser beam.

Q3: What issues should be paid attention to in the maintenance of the air-cooled laser welding machine?

A3: Clean the surface and internal dust of the equipment regularly and keep the equipment well ventilated. In addition, regularly check whether the laser, optical system and other components are normal, replace the worn parts in time, and ensure that the equipment runs stably for a long time.

Q4: What materials are suitable for the air-cooled laser welding machine?

A4: The air-cooled laser welding machine is suitable for the welding of metal materials such as stainless steel, iron, aluminum alloy, copper, etc., and is widely used in automobile manufacturing, aerospace and other fields.

Q5: How is product quality assured?

A5: 1. Every production process has a special person to test to ensure quality

2. Have professional engineers to check the quality

3. All products have passed CE, FDA, ISO9001 and other certifications

4. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability

Q6: How can I place an order?

A6: Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

Q7: How about the warranty?

A7: We have 2 years warranty and lifelong maintenance.

Q8: What is your terms of delivery?

A8: We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.