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Details Product Parameters Samples Video
Laser welding technology is a modern welding process that has developed rapidly in recent years. With its high efficiency, precision and high automation, it has gradually become an important welding solution for various industries. Compared with traditional welding methods, laser welding can achieve more detailed control and higher welding quality, while reducing the heat-affected zone and reducing the risk of welding deformation. The promotion of this technology has promoted the progress of the manufacturing industry and the improvement of product quality.
With the rise of Industry 4.0 and the advancement of intelligent manufacturing, the market demand for laser welding machines continues to grow. As a medium-to-high power device, the 3000W laser welding machine has good welding efficiency and adaptability, and is widely used in many fields such as automobiles, aerospace, and machinery manufacturing. The pursuit of fast and efficient welding solutions by enterprises has led to a continuous increase in demand for 3000W laser welding machines, which has become an indispensable tool in modern production processes. This trend not only improves production efficiency, but also brings higher economic benefits and competitive advantages to enterprises.
● Welding
Laser welding has fast speed, small weld width and depth, small thermal shock area, small deformation, smooth and beautiful weld, high welding quality, no pores, accurate control, stable welding quality, no need for treatment or simple treatment after welding.
It can realize welding at any angle, suitable for welding of planes, straight lines, arcs and any shapes, and can complete welding well in various complex environments. It has high production efficiency and has more obvious advantages than traditional argon arc welding, electric welding and other processes.
● Cleaning
By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized, and the rust, oxide layer, oil stains, etc. on the surface of the material can be effectively removed without destroying the surface characteristics. It has the characteristics of non-contact, does not require cleaning fluid, and can replace professional cleaning equipment.
● Cutting
Simple cutting can be performed, welding and cutting can be switched freely, just change the welding copper nozzle to the cutting copper nozzle, which is very convenient.
It can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets, with a maximum cutting thickness of about 2mm.
● Weld cleaning
It can effectively remove impurities such as oxides, welding slag, oil, dust, etc. generated during welding, making the weld surface clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the parent material.
1. One machine with four functions: rapid switching between four modes: cleaning, welding, cutting and weld cleaning.
2. The handheld welding gun replaces the previous fixed light path, which is more flexible and convenient, enables long-distance laser welding, and overcomes the limitations of the workbench travel space.
3. The handheld welding head is light and flexible, easy to operate, and can meet welding at various angles and positions.
4. Use infrared positioning for welding head position calibration and position verification during welding to ensure a more beautiful weld.
5. It has the dual protection function of water path and air path (patented technology), which effectively avoids damage to the laser lens or optical components due to operator misoperation, thus greatly reducing the machine failure rate and effectively extending the service life of the machine. The life of consumables.
6. Use infrared positioning to verify the position of the welding head during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. No post-welding treatment is required or only simple processing is required.
7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
|
Laser sources
Features:
- Customized 45um core diameter welding version fiber laser with a service life of 100,000 hours.
- No maintenance required, can weld all types of metals.
- It has the advantages of compactness, easy integration and high energy efficiency, and is suitable for high-precision, high-speed laser welding tasks.
|
Self-developed Wobble Welding Head
Features:
- Self-developed control system and structural design, to adapt to a variety of welding needs within 3000W, set up a number of safety alarms and status indicators, the abnormal state of instantaneous response.
- Weighing only 0.7kg, it is compact and ergonomically designed, flexible operation, easy to use.
- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.
- All process parameters can be set and various process effects can be tested flexibly.
|
User-Friendly of Operation Interface
Features:
- Advanced resistive touch screen with higher sensitivity, intelligent control.
- Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group library of welding parameters and cumulative timing of light output etc.
- Support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
|
Auto Welding Wire Feeder System (single/double feeder optional)
Features:
- Depending on the specific welding needs, the double wire feed can increase the width of the weld seam up to 8 mm, allowing for a high stacking effect on thicker sheet metal.
- Touch screen design, automatic wire filler, and fully digital design support stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.
- 220V power supply drive provides more powerful wire feeding, preventing wire jamming and resulting in more consistent welding quality.
|
Operator Safety Features
Features:
ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.
Built-in features include:
- Key switch control of the laser source and an Emergency-stop button for deliberate operation.
- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.
- Laser weld gun trigger for intentional operation.
- Part contact electrical interlock that turns off the laser power if the welding head is not in contact with the welded parts.
|
Cooling System
Features:
-Industrial chiller
Ensures heat dissipation of core optical path components, dual-circulation water cooling, better cooling of laser source and welding head.
-Cooling fan and temperature sensor
Add cooling fan and temperature sensor, when the temperature reaches the set temperature, the cooling fan will automatically turn on.
|
Soldering connection fiber
Features:
- By using a 10-meter original long fiber optic cable and an integrated devices, the machine becomes more compact for storage or transportation.
- - Adjust the workstation at any time, no fixed workstation required, free and flexible, suitable for welding in various working environment scenarios.
Overcome the limitations of the workbench space and realize outdoor welding and long-distance welding.
1. High-precision welding
Laser welding can achieve extremely high positioning accuracy, which is suitable for complex and subtle welding tasks, ensuring excellent weld quality and meeting strict technical requirements.
2. Small heat-affected zone
The heat in the laser welding process is concentrated in a very small area, which can effectively reduce the heat-affected zone, reduce welding deformation and stress, and maintain the physical properties of the material.
3. Fast welding speed
Laser welding is highly efficient and has a fast welding speed, which can significantly improve production efficiency and shorten the manufacturing cycle.
4. High degree of automation
Laser welding equipment is usually combined with an automation system to achieve efficient automatic welding, reduce labor costs, and improve production stability.
5. Beautiful welds
The welds produced by laser welding have a smooth and beautiful appearance, and require less post-welding processing, which helps to improve the overall quality of the final product.
6. Environmentally friendly
The laser welding process is relatively simple, and usually does not require the use of additional welding materials, which reduces the generation of waste during welding.
7. Simple maintenance
The maintenance of laser welding equipment is relatively simple and easy to maintain, which reduces the long-term operating cost of the equipment.
Laser welding machines, with their unique advantages, are promoting the innovation and development of welding technology in various industries and becoming an important tool in modern manufacturing. Click here to contact Suntop Laser now for more information on laser welding.
Single side weld thickness
Maximum melting | 1500W | 2000W | 3000W |
Stainless steel (mm) | 0.5-4 | 0.5-5/6 | 0.5-7 |
Mild steel (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
Aluminum (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Brass/copper (mm) | 0.5-1.5 | 0.5-2 | 0.5-3 |
Galvanized sheet (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Iron (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
Remark: Double weld thickness can be achieved if the material is welded from both sides in two times
Model | ST-FW1500H | ST-FW2000H | ST-FW300H |
Power | 1500W | 2000W | 3000W |
Welding gun weight | 0.8 | 0.8 | 0.75 |
Max. welding thickness (mm) | ≤3 | ≤5 | ≤8 |
Max. welding seam width (mm) | 5 | 5 | 8 |
Laser type | Fiber laser (Suntop custom 20um welding exclusive) | ||
Laser detection method | Bluetooth wireless connection, Mobile App Monitoring | ||
Control panel language support | English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc. | ||
Laser wavelength (nm) | 1064+5 | ||
Suitable welding materials | Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials | ||
Adapted welding methods | Spot welding, overlap welding, splice welding, fillet welding, lap welding etc. | ||
Laser power adjustment range (%) | 10-100 | ||
Cooling method | Advanced water-cooling, dual temperature control and automatic control | ||
Welding aiming preview method | Built-in Red-Light pointer | ||
Protection systems | Air pressure sensor and solenoid valve control | ||
Length of fiber optic cable (meter) | Standard 10 (can be customized 15) | ||
Welding shielding gas | Argon or nitrogen (air pressure approx. 6-8 bar) | ||
Working environment | Temperature 5-45 °C /humidity 10-90% | ||
Other optional support functions | Cleaning + cutting | Cleaning + cutting | Cleaning + cutting + weld bead cleaning |
Max. Cutting thickness (mm) | 1.2 | 1.5 | 2 |
Max. cleaning width (mm) | 40 | 40 | 120 |
Automatic wire feeder type (Universal with TIG wire) | Single wire feed | Single wire feed | Support both the double wire feed and single wire feed |
Solid wire type (SS, Iron, AL, Brass) | 0.8, 1.0, 1.2, 1.6 | 0.8, 1.0, 1.2, 1.6 | 0.8, 1.0, 1.2, 1.6, 2.0, 2.5 |
Temperature control monitoring alarm | Yes | Yes | Yes |
Main machine consumables | Laser protective lenes, welding nozzles, welding wires | ||
Machine size (MM) | 686*425*611 | 750*1080*1000 | 750*1080*1000 |
Machine net weight (KG) | 110 | 220 | 240 |
Power supply requirement | 110V / 220V±10%, single phase | 380V±10%, three phase | |
Total power consumption (Maximum) | 3500W | 4500W | 7000W |
It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.
Laser welding technology has been widely used in many industries due to its high efficiency, high precision and wide material adaptability. Here are some of the main industry applications:
Automotive industry
Body welding: Laser welding is used for welding structural parts of automobile bodies to improve the strength and durability of welded joints.
Battery pack assembly: In electric vehicles, laser welding is used for welding battery cells and battery packs to improve safety and energy transmission efficiency.
Electronics industry
Electronic component connection: Laser welding can be used to weld microelectronic components such as chips, sensors and connectors, ensuring high precision and low thermal impact of welding.
Circuit board welding: Used for the assembly of printed circuit boards (PCBs), including welding complex electrical connections.
Medical devices
Surgical instruments: Laser welding technology is widely used in the manufacture of high-demand medical devices such as scalpels, implants and monitoring equipment to ensure the hygiene and reliability of welding.
Medical device housing: When welding medical device housings, laser welding provides high-quality seams that meet strict hygiene standards.
Aerospace
Structural components: In the manufacture of aircraft and spacecraft, laser welding is used for precision welding of high-strength materials to ensure the safety and reliability of components in harsh environments.
Fuel system: Used to weld fuel system components in aircraft to maintain their sealing performance and corrosion resistance.
Energy industry
Batteries and integrated circuits: In the field of renewable energy (such as solar and wind energy), laser welding is used in the manufacture of battery components and energy storage devices.
Power generation equipment: Applied to the welding of components of power generation devices, such as turbines and generators, to improve their performance and life.
Mechanical processing
Equipment manufacturing: Laser welding is used to manufacture various parts of mechanical equipment, such as gears, bearings and housings, to improve the strength and wear resistance of products.
Metal processing: In the metal processing industry, laser welding can be used to weld connections of different metal types and is suitable for various complex geometries.
Kitchenware and home appliances
Kitchenware welding: In the manufacture of stainless steel kitchenware and home appliances, laser welding is used to improve product appearance and durability.
Rail transit
Track and Vehicle Components: Used to weld rail and train components to meet safety and durability requirements.
Arts and crafts
Customized Crafts: In jewelry making and artwork manufacturing, laser welding is used to achieve complex artistic effects and tight seams.
Through the above applications, it can be seen that laser welding technology has become an indispensable welding solution in many industries with its unique advantages, promoting technological progress and product quality improvement in various fields. Click here to contact Suntop Laser now for a free laser welding test.
There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:
Technological Innovation
Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.
Product Quality
Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.
High Performance
The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.
Versatile equipment
Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.
Good after-sales service
Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.
User-friendly operation interface
Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.
Competitive Price
Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.
Industry experience
Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.
Customized solutions
If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.
Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. How does a laser welding machine work?
Laser welding machines use high-energy laser beams as heat sources, and instantly heat the material to melting or vaporization by focusing on the surface of the material, thereby connecting the materials. Laser welding provides high temperature and high precision, making the welding process fast and effective.
6. What are the advantages of laser welding compared to traditional welding technology?
Compared with traditional welding, laser welding has the advantages of higher welding accuracy, smaller heat-affected zone, faster welding speed, and beautiful weld appearance. In addition, the deformation and stress generated during laser welding are small, which improves the welding quality.
7. How difficult is it to maintain a laser welding machine?
The maintenance of a laser welding machine is relatively simple, usually including regular inspection and replacement of the laser, cleaning of optical components, etc. Following the manufacturer's maintenance guidelines can effectively extend the service life of the equipment.
8. What kind of technical support is required to use a laser welding machine?
Operating a laser welding machine usually requires the operator to have certain welding knowledge and skills and understand the basic principles of laser welding. We provide training and technical support to ensure that users can use the equipment correctly and safely.
9. What are the safety precautions for laser welding machines?
When using laser welding machines, attention should be paid to safety measures such as laser radiation, the use of protective equipment (such as goggles), and good ventilation to avoid smoke accumulation. In addition, the safety operating guidelines provided by the equipment manufacturer should be followed.
10. What is the cost of laser welding?
The initial investment of laser welding machines is high, but due to their efficient welding speed and excellent welding quality, in the long run, they can improve production efficiency, reduce labor costs and material losses, so in most cases the cost-effectiveness is significant.
Details Product Parameters Samples Video
Laser welding technology is a modern welding process that has developed rapidly in recent years. With its high efficiency, precision and high automation, it has gradually become an important welding solution for various industries. Compared with traditional welding methods, laser welding can achieve more detailed control and higher welding quality, while reducing the heat-affected zone and reducing the risk of welding deformation. The promotion of this technology has promoted the progress of the manufacturing industry and the improvement of product quality.
With the rise of Industry 4.0 and the advancement of intelligent manufacturing, the market demand for laser welding machines continues to grow. As a medium-to-high power device, the 3000W laser welding machine has good welding efficiency and adaptability, and is widely used in many fields such as automobiles, aerospace, and machinery manufacturing. The pursuit of fast and efficient welding solutions by enterprises has led to a continuous increase in demand for 3000W laser welding machines, which has become an indispensable tool in modern production processes. This trend not only improves production efficiency, but also brings higher economic benefits and competitive advantages to enterprises.
● Welding
Laser welding has fast speed, small weld width and depth, small thermal shock area, small deformation, smooth and beautiful weld, high welding quality, no pores, accurate control, stable welding quality, no need for treatment or simple treatment after welding.
It can realize welding at any angle, suitable for welding of planes, straight lines, arcs and any shapes, and can complete welding well in various complex environments. It has high production efficiency and has more obvious advantages than traditional argon arc welding, electric welding and other processes.
● Cleaning
By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized, and the rust, oxide layer, oil stains, etc. on the surface of the material can be effectively removed without destroying the surface characteristics. It has the characteristics of non-contact, does not require cleaning fluid, and can replace professional cleaning equipment.
● Cutting
Simple cutting can be performed, welding and cutting can be switched freely, just change the welding copper nozzle to the cutting copper nozzle, which is very convenient.
It can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets, with a maximum cutting thickness of about 2mm.
● Weld cleaning
It can effectively remove impurities such as oxides, welding slag, oil, dust, etc. generated during welding, making the weld surface clean. This not only helps to improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the parent material.
1. One machine with four functions: rapid switching between four modes: cleaning, welding, cutting and weld cleaning.
2. The handheld welding gun replaces the previous fixed light path, which is more flexible and convenient, enables long-distance laser welding, and overcomes the limitations of the workbench travel space.
3. The handheld welding head is light and flexible, easy to operate, and can meet welding at various angles and positions.
4. Use infrared positioning for welding head position calibration and position verification during welding to ensure a more beautiful weld.
5. It has the dual protection function of water path and air path (patented technology), which effectively avoids damage to the laser lens or optical components due to operator misoperation, thus greatly reducing the machine failure rate and effectively extending the service life of the machine. The life of consumables.
6. Use infrared positioning to verify the position of the welding head during the welding process. The welding position is more accurate, the welding seam is smooth and beautiful, and it is easy to grind and polish. No post-welding treatment is required or only simple processing is required.
7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.
|
Laser sources
Features:
- Customized 45um core diameter welding version fiber laser with a service life of 100,000 hours.
- No maintenance required, can weld all types of metals.
- It has the advantages of compactness, easy integration and high energy efficiency, and is suitable for high-precision, high-speed laser welding tasks.
|
Self-developed Wobble Welding Head
Features:
- Self-developed control system and structural design, to adapt to a variety of welding needs within 3000W, set up a number of safety alarms and status indicators, the abnormal state of instantaneous response.
- Weighing only 0.7kg, it is compact and ergonomically designed, flexible operation, easy to use.
- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.
- All process parameters can be set and various process effects can be tested flexibly.
|
User-Friendly of Operation Interface
Features:
- Advanced resistive touch screen with higher sensitivity, intelligent control.
- Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group library of welding parameters and cumulative timing of light output etc.
- Support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
|
Auto Welding Wire Feeder System (single/double feeder optional)
Features:
- Depending on the specific welding needs, the double wire feed can increase the width of the weld seam up to 8 mm, allowing for a high stacking effect on thicker sheet metal.
- Touch screen design, automatic wire filler, and fully digital design support stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.
- 220V power supply drive provides more powerful wire feeding, preventing wire jamming and resulting in more consistent welding quality.
|
Operator Safety Features
Features:
ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.
Built-in features include:
- Key switch control of the laser source and an Emergency-stop button for deliberate operation.
- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.
- Laser weld gun trigger for intentional operation.
- Part contact electrical interlock that turns off the laser power if the welding head is not in contact with the welded parts.
|
Cooling System
Features:
-Industrial chiller
Ensures heat dissipation of core optical path components, dual-circulation water cooling, better cooling of laser source and welding head.
-Cooling fan and temperature sensor
Add cooling fan and temperature sensor, when the temperature reaches the set temperature, the cooling fan will automatically turn on.
|
Soldering connection fiber
Features:
- By using a 10-meter original long fiber optic cable and an integrated devices, the machine becomes more compact for storage or transportation.
- - Adjust the workstation at any time, no fixed workstation required, free and flexible, suitable for welding in various working environment scenarios.
Overcome the limitations of the workbench space and realize outdoor welding and long-distance welding.
1. High-precision welding
Laser welding can achieve extremely high positioning accuracy, which is suitable for complex and subtle welding tasks, ensuring excellent weld quality and meeting strict technical requirements.
2. Small heat-affected zone
The heat in the laser welding process is concentrated in a very small area, which can effectively reduce the heat-affected zone, reduce welding deformation and stress, and maintain the physical properties of the material.
3. Fast welding speed
Laser welding is highly efficient and has a fast welding speed, which can significantly improve production efficiency and shorten the manufacturing cycle.
4. High degree of automation
Laser welding equipment is usually combined with an automation system to achieve efficient automatic welding, reduce labor costs, and improve production stability.
5. Beautiful welds
The welds produced by laser welding have a smooth and beautiful appearance, and require less post-welding processing, which helps to improve the overall quality of the final product.
6. Environmentally friendly
The laser welding process is relatively simple, and usually does not require the use of additional welding materials, which reduces the generation of waste during welding.
7. Simple maintenance
The maintenance of laser welding equipment is relatively simple and easy to maintain, which reduces the long-term operating cost of the equipment.
Laser welding machines, with their unique advantages, are promoting the innovation and development of welding technology in various industries and becoming an important tool in modern manufacturing. Click here to contact Suntop Laser now for more information on laser welding.
Single side weld thickness
Maximum melting | 1500W | 2000W | 3000W |
Stainless steel (mm) | 0.5-4 | 0.5-5/6 | 0.5-7 |
Mild steel (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
Aluminum (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Brass/copper (mm) | 0.5-1.5 | 0.5-2 | 0.5-3 |
Galvanized sheet (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Iron (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
Remark: Double weld thickness can be achieved if the material is welded from both sides in two times
Model | ST-FW1500H | ST-FW2000H | ST-FW300H |
Power | 1500W | 2000W | 3000W |
Welding gun weight | 0.8 | 0.8 | 0.75 |
Max. welding thickness (mm) | ≤3 | ≤5 | ≤8 |
Max. welding seam width (mm) | 5 | 5 | 8 |
Laser type | Fiber laser (Suntop custom 20um welding exclusive) | ||
Laser detection method | Bluetooth wireless connection, Mobile App Monitoring | ||
Control panel language support | English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc. | ||
Laser wavelength (nm) | 1064+5 | ||
Suitable welding materials | Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials | ||
Adapted welding methods | Spot welding, overlap welding, splice welding, fillet welding, lap welding etc. | ||
Laser power adjustment range (%) | 10-100 | ||
Cooling method | Advanced water-cooling, dual temperature control and automatic control | ||
Welding aiming preview method | Built-in Red-Light pointer | ||
Protection systems | Air pressure sensor and solenoid valve control | ||
Length of fiber optic cable (meter) | Standard 10 (can be customized 15) | ||
Welding shielding gas | Argon or nitrogen (air pressure approx. 6-8 bar) | ||
Working environment | Temperature 5-45 °C /humidity 10-90% | ||
Other optional support functions | Cleaning + cutting | Cleaning + cutting | Cleaning + cutting + weld bead cleaning |
Max. Cutting thickness (mm) | 1.2 | 1.5 | 2 |
Max. cleaning width (mm) | 40 | 40 | 120 |
Automatic wire feeder type (Universal with TIG wire) | Single wire feed | Single wire feed | Support both the double wire feed and single wire feed |
Solid wire type (SS, Iron, AL, Brass) | 0.8, 1.0, 1.2, 1.6 | 0.8, 1.0, 1.2, 1.6 | 0.8, 1.0, 1.2, 1.6, 2.0, 2.5 |
Temperature control monitoring alarm | Yes | Yes | Yes |
Main machine consumables | Laser protective lenes, welding nozzles, welding wires | ||
Machine size (MM) | 686*425*611 | 750*1080*1000 | 750*1080*1000 |
Machine net weight (KG) | 110 | 220 | 240 |
Power supply requirement | 110V / 220V±10%, single phase | 380V±10%, three phase | |
Total power consumption (Maximum) | 3500W | 4500W | 7000W |
It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.
Laser welding technology has been widely used in many industries due to its high efficiency, high precision and wide material adaptability. Here are some of the main industry applications:
Automotive industry
Body welding: Laser welding is used for welding structural parts of automobile bodies to improve the strength and durability of welded joints.
Battery pack assembly: In electric vehicles, laser welding is used for welding battery cells and battery packs to improve safety and energy transmission efficiency.
Electronics industry
Electronic component connection: Laser welding can be used to weld microelectronic components such as chips, sensors and connectors, ensuring high precision and low thermal impact of welding.
Circuit board welding: Used for the assembly of printed circuit boards (PCBs), including welding complex electrical connections.
Medical devices
Surgical instruments: Laser welding technology is widely used in the manufacture of high-demand medical devices such as scalpels, implants and monitoring equipment to ensure the hygiene and reliability of welding.
Medical device housing: When welding medical device housings, laser welding provides high-quality seams that meet strict hygiene standards.
Aerospace
Structural components: In the manufacture of aircraft and spacecraft, laser welding is used for precision welding of high-strength materials to ensure the safety and reliability of components in harsh environments.
Fuel system: Used to weld fuel system components in aircraft to maintain their sealing performance and corrosion resistance.
Energy industry
Batteries and integrated circuits: In the field of renewable energy (such as solar and wind energy), laser welding is used in the manufacture of battery components and energy storage devices.
Power generation equipment: Applied to the welding of components of power generation devices, such as turbines and generators, to improve their performance and life.
Mechanical processing
Equipment manufacturing: Laser welding is used to manufacture various parts of mechanical equipment, such as gears, bearings and housings, to improve the strength and wear resistance of products.
Metal processing: In the metal processing industry, laser welding can be used to weld connections of different metal types and is suitable for various complex geometries.
Kitchenware and home appliances
Kitchenware welding: In the manufacture of stainless steel kitchenware and home appliances, laser welding is used to improve product appearance and durability.
Rail transit
Track and Vehicle Components: Used to weld rail and train components to meet safety and durability requirements.
Arts and crafts
Customized Crafts: In jewelry making and artwork manufacturing, laser welding is used to achieve complex artistic effects and tight seams.
Through the above applications, it can be seen that laser welding technology has become an indispensable welding solution in many industries with its unique advantages, promoting technological progress and product quality improvement in various fields. Click here to contact Suntop Laser now for a free laser welding test.
There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:
Technological Innovation
Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.
Product Quality
Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.
High Performance
The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.
Versatile equipment
Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.
Good after-sales service
Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.
User-friendly operation interface
Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.
Competitive Price
Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.
Industry experience
Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.
Customized solutions
If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.
Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.
1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.
3. How about the warranty?
We have 2 years warranty and lifelong maintenance.
4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
5. How does a laser welding machine work?
Laser welding machines use high-energy laser beams as heat sources, and instantly heat the material to melting or vaporization by focusing on the surface of the material, thereby connecting the materials. Laser welding provides high temperature and high precision, making the welding process fast and effective.
6. What are the advantages of laser welding compared to traditional welding technology?
Compared with traditional welding, laser welding has the advantages of higher welding accuracy, smaller heat-affected zone, faster welding speed, and beautiful weld appearance. In addition, the deformation and stress generated during laser welding are small, which improves the welding quality.
7. How difficult is it to maintain a laser welding machine?
The maintenance of a laser welding machine is relatively simple, usually including regular inspection and replacement of the laser, cleaning of optical components, etc. Following the manufacturer's maintenance guidelines can effectively extend the service life of the equipment.
8. What kind of technical support is required to use a laser welding machine?
Operating a laser welding machine usually requires the operator to have certain welding knowledge and skills and understand the basic principles of laser welding. We provide training and technical support to ensure that users can use the equipment correctly and safely.
9. What are the safety precautions for laser welding machines?
When using laser welding machines, attention should be paid to safety measures such as laser radiation, the use of protective equipment (such as goggles), and good ventilation to avoid smoke accumulation. In addition, the safety operating guidelines provided by the equipment manufacturer should be followed.
10. What is the cost of laser welding?
The initial investment of laser welding machines is high, but due to their efficient welding speed and excellent welding quality, in the long run, they can improve production efficiency, reduce labor costs and material losses, so in most cases the cost-effectiveness is significant.
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