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Air Cooled Laser Welding Machine 2000w

Air-cooled laser welding machine is an efficient and precise welding equipment. Its main feature is the air-cooling system, which reduces maintenance costs. It has excellent welding capabilities and is suitable for various industrial applications. This equipment not only improves welding efficiency, but also ensures high strength and aesthetics of the welded joints. It is an ideal welding solution in modern manufacturing.
Product Model: ST-FWA1500/2000
Laser power: 1500W/2000W
Single maximum welding thickness: 0.5-6mm

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Product Description

Details Product Parameters Samples Video

Air-cooled Laser Welding Machine features-Suntop

Product Introduction

Since its first application in the industrial field in the 1960s, laser welding technology has experienced rapid development and progress. With the continuous improvement of laser source technology and the improvement of laser processing equipment, laser welding has gradually become an indispensable welding method in many industries. Compared with traditional welding methods, laser welding has the advantages of small heat-affected zone, fast welding speed, high weld strength and adaptability to a variety of materials, making it widely used and recognized in the fields of automobile manufacturing, aerospace, and electronic products.

Air-cooled laser welding machine, as an important type of laser welding, uses an air cooling system to maintain the stable operation of the equipment. This design not only reduces the maintenance cost of the equipment, but also saves production space and reduces dependence on water resources. The introduction of air-cooled laser welding machine marks a new breakthrough in laser welding technology in terms of efficiency, precision and environmental protection. Its high efficiency, flexibility and eco-friendly characteristics make it an indispensable and important equipment in modern manufacturing, meeting the growing market demand.

The development of laser welding technology in the industrial field has promoted the transformation of welding technology, and the emergence of air-cooled laser welding machine has further enriched the technical options in this field, laying a solid foundation for promoting efficient and environmentally friendly manufacturing models.

Product Technical Features

Air-cooled Laser Welding Machine is designed to be lightweight and portable, with an air-cooling system that maintains the stability and performance of the machine during the working process, making it suitable for mobile welding operations.

● High Speed: Up to 4X Faster than traditional methods-increased productivity for lower costs-per-part.

● High Quality: Consistent welding of thick, thin and reflective metals without distortion, undercut or burn through - minimal heat affected zone.

● Easy to use: No need training, simple setup, easy to learn and operate, consistent high quality welding.

● Enhanced material capability: Metals of different thicknesses, ultra-thin parts, brazing, low and high conductivity materials.

● Wobble welding: Up to 5mm additional weld width - increases capacity and creates highly aesthetic seams.

● Operator Safety: Multi-level sensors and interlock safety features.

● Small size: Thanks to the advanced air cooling system which adapts phase change heat conduction technology, it weighs only 39KG and the volume is <0.1m3.

Product Details

Air-cooled Laser Welding Machine Laser welding head-Suntop

Laser welding head

Lightweight at only 0.8KG, flexible and easy to weld any shape of metal parts. Adjustable weld seam width and capable of welding up to a distance of 10 meters. Includes security monitoring systems.

Operation interface

The advanced resistive touch screen supports saving multiple sets of welding parameter libraries and allows for multi-language selection, providing flexibility, convenience, and high efficiency.

Air-cooled Laser Welding Machine Operation interface-Suntop

Air-cooled Laser Welding Machine Auto feeder system-Suntop

Auto feeder system

Touch screen design, automatic wire feeder, fully digital design, supports stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

Laser sources

We use a customized 45um core diameter welding version fiber laser with a lifespan of 100,000 hours. It is maintenance-free and can weld all types of metals.

Air-cooled Laser Welding Machine Laser sources-Suntop

Air-cooled Laser Welding Machine Built-in air cooling-Suntop

Built-in air cooling

Cooling system adopts phase change heat conduction technology with powerful self-adaptive fans, which ensures long-term stability.

Soldering fiber optic connections

By using a 10-meter original long fiber optic cable and an integrated cable drum, the machine becomes more compact for storage or transportation.

Air-cooled Laser Welding Machine Solder connection fiber-Suntop

Core Configuration

| Handheld Welding Head

Features:

- Independently researched and developed with multiple security alarms, allowing for simple and flexible operation.

- Weighing only 0.8kg, it is compact and ergonomically designed.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.

| Touchscreen

Features:

- Embedded with 24 pre-set modes for various materials

- Only 30 minutes of training needed for beginners to operate the welding system

- Beginners can use the pre-set modes to achieve the same high quality, consistent, and neat welding seams as experienced operators

- Pre-set modes include wobble parameters, suitable for wider welding seams and high tolerance for workpiece assembly fit up

- Advanced operators can create and store additional process modes for different materials and thickness combinations.

| Automatic Wire Feeder

Features:

- Automatic wire feeding: It can automatically feed the welding wire into the welding gun, which improves the welding efficiency and reduces the labor intensity of workers.

- Stability: It can stably provide a constant welding wire speed to ensure the stability and consistency of welding quality.

- Flexible adjustment: The wire feeding speed, wire feeding length and wire feeding method can be adjusted to meet different welding needs.

- Versatility: Equipped with wire reels of various wire specifications, it is suitable for welding of various types and thicknesses of workpieces.

- Friendly interface: It has a user-friendly interface design, which is simple and convenient to operate and easy to master.

- High precision: The high precision of the welding wire supply can ensure the stability and accuracy of the welding wire during welding.

- Good durability: Made of wear-resistant materials, it has a stable structure and a long service life.

- High safety: Safety protection devices ensure the safety of operators.

| Operator Safety Features

Features:

Air-cooled handheld laser welding equipment has multiple safety protection functions.

Built-in features include:

- Equipped with key switch and emergency stop button to ensure the safety of operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Part contact electrical interlock to turn off the laser power if the welding head is not in contact with the welded parts.

Advantages of Air Cooled Laser Welding

1. High efficiency

Fast welding: The air-cooled laser welding machine uses the high energy density of the laser beam to complete welding in a short time, which significantly improves production efficiency. Suitable for large-scale production and rapid processing needs.

2. High precision

High welding quality: Laser welding can achieve extremely high welding accuracy, neat and beautiful welds, small heat-affected zone, reduce the impact on material properties, and effectively improve the strength and durability of welded joints.

3. Flexible operation

Multiple welding methods: Welding at any angle can be achieved: lap welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, etc., and various workpieces with complex welds and irregular shapes of larger workpieces can be welded. Welding at any angle can be achieved.

4. Low maintenance cost

Simplified cooling system: Compared with the water cooling system, the air cooling system greatly simplifies the structure of the equipment and reduces maintenance and operation costs. In addition, the failure rate of air-cooled equipment is low, which reduces production downtime.

5. Environmental protection and energy saving

Low water consumption: The air-cooled laser welding machine avoids the consumption of water resources by the traditional water cooling system, meets the current requirements of environmental protection and sustainable development, and reduces the impact on the environment.

6. Operational safety

Reduce risks: The air cooling system reduces the water pressure inside the equipment, reduces the operational risks caused by coolant leakage, and improves the safety of the working environment.

7. Cost-effectiveness

Long-term investment return: Although the initial investment may be relatively high, due to its high efficiency, low maintenance cost and high welding quality, the air-cooled laser welding machine shows good economic benefits in long-term operation.

8. Automation capability

Easily integrated: The air-cooled laser welding machine can be combined with the automated production line to improve the automation level of the production line and realize intelligent manufacturing.

With its advantages of high efficiency, high precision, low maintenance and environmental protection, the air-cooled laser welding machine provides an advanced, efficient and safe welding solution for the modern manufacturing industry, promoting innovation and development in various industries. Click here to contact Suntop Laser today for more information.

Product Specifications

Model	ST-FW1500H	ST-FW2000H
Power	1500W	2000W
Beam quality	≤1.2 M⊃2;	≤1.3 M⊃2;
Laser wavelength	1080nm
Light exit mode	QCW /PWM /CW
Max modulation frequency	1000HZ
Output power stability	<3%
Aiming positioning system	Built-in Red Light
Terminal type	QBH
Delivery cable length	10M (can be customized)
Power supply	AC220V±10%, 50/60Hz
Cooling system	Built-in air cooling
working environment	Temperature 5-45°C /humidity 10-90%
Applicable material	Almost all metal materials such as carbon steel, stainless steel, aluminum, brass and galvanized sheet.
Net weight/gross weight	35KG/46KG
Machine size	276667542mm

Laser Welding Ability

Single side weld thickness

Maximum melting	1500W	2000W
Stainless steel (mm)	0.5-4	0.5-5/6
Mild steel (mm)	0.5-4	0.5-6
Aluminum (mm)	0.5-3	0.5-4
Brass/copper (mm)	0.5-1.5	0.5-2
Galvanized sheet (mm)	0.5-3	0.5-4
Iron (mm)	0.5-4	0.5-6

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times

What Materials Can be Welded?

Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.

Air-cooled Laser Welding Machine samples1-Suntop

Air-cooled Laser Welding Machine samples2-Suntop

Air-cooled Laser Welding Machine samples3-Suntop

Air-cooled Laser Welding Machine samples4-Suntop

Air-cooled Laser Welding Machine samples5-Suntop

Air-cooled Laser Welding Machine samples10-Suntop

Air-cooled Laser Welding Machine samples6-Suntop

Air-cooled Laser Welding Machine samples7-Suntop

Air-cooled Laser Welding Machine samples8-Suntop

Air-cooled Laser Welding Machine samples9-Suntop

What Are Laser Welder Used For?

Laser welding machine is a high-precision and high-efficiency welding equipment widely used in various industries. It uses a laser beam to heat the workpiece to achieve melting and connection of the material, and has the advantages of fast welding speed, small deformation, and small heat-affected zone.

Automobile manufacturing

Laser welding machines are widely used in automobile manufacturing and can be used to connect automobile parts, such as engines, chassis and body structures. The use of laser welding machines can improve the quality and durability of automobile parts and reduce production costs.

Aerospace industry

Laser welding machines are widely used in the welding and repair of aerospace devices and aircraft parts. The high-temperature welding capability and high-precision welding technology of laser welding machines enable the aerospace field to achieve safer and more reliable aerospace devices.

Electronic equipment manufacturing

In the electronics industry, laser welding machines are widely used in the manufacturing and assembly of electronic components. Laser welding machines can achieve precision welding of tiny parts to ensure the stability and reliability of electronic products.

Medical device manufacturing

In the field of medical device manufacturing, laser welding machines can achieve precision welding of medical devices to ensure the hygiene, safety and stability of products. The high precision and high efficiency of laser welding machines enable medical device manufacturers to produce better products.

Metal processing

Metal processing is another important field, in which laser welding technology is also widely used. It is widely used in the welding of metal parts, metal pipes, metal structural parts, etc., providing faster and more accurate welding and cost savings. ‌

Hardware manufacturing

Laser welding machines have a good appearance after welding, and are popular in daily products such as kitchen supplies and bathroom supplies, such as water pipe joints, door handles, doors and windows, stainless steel kitchenware, etc.

Laser welding machines play a key role in the application industry, not only improving production efficiency and product quality, but also promoting the development and innovation of the industry. With the continuous advancement of technology, laser welding machines will show their advantages in more fields and bring more opportunities and challenges to various industries. Click here to contact Suntop Laser today for more information.

Laser Welding Video

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?
We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is the working principle of the air-cooled laser welding machine?

The air-cooled laser welding machine quickly heats and melts the material on the surface of the material by focusing the laser beam to form a weld, while using an air cooling system to keep the equipment temperature controlled.

6. What are the main advantages of the air-cooled laser welding machine?

The main advantages of the air-cooled laser welding machine include:

High efficiency: fast welding, suitable for large-scale production.

High precision: can achieve precise welding, and the weld is neat.

Low maintenance cost: the cooling system is simplified, and the maintenance and operation costs are reduced.

Environmental protection and energy saving: reduce the consumption of water resources, more eco-friendly.

Flexibility: suitable for welding of a variety of materials, including metals and plastics.

7. How is the welding effect of the air-cooled laser welding machine?

The air-cooled laser welding machine can provide high-quality welding results, clean and neat welds, small heat-affected zones, small changes in the physical and chemical properties of the material itself, and high strength and durability of the welded joints.

8. How to maintain the air-cooled laser welding machine?

Due to the simplified design of air-cooled laser welding machines, routine maintenance is relatively easy. Mainly includes:

Regularly check the working status of the air-cooling system and clean the air filter.

Ensure that the lens and optical path of the laser transmitter are kept clean to avoid affecting the welding quality.

Regularly check the electrical connections and mechanical parts to ensure the normal use of the equipment.

9. How safe is the operation of the air-cooled laser welding machine?

Air-cooled laser welding machines are safer than traditional water-cooled welding machines. The use of water-cooling systems can reduce the risks caused by coolant leakage. At the same time, reasonable design and protective measures such as emergency stop can ensure the safety of operators.

10. What is the investment cost of air-cooled laser welding machines?

Although the initial investment of air-cooled laser welding machines may be relatively high, due to their high efficiency and low maintenance costs, they can achieve good economic returns in the long run and are suitable for integration with automated production lines.

11. Can air-cooled laser welding machines be integrated with other equipment?

Yes, air-cooled laser welding machines can be easily integrated with automated production lines and other equipment to achieve intelligent manufacturing and improve production efficiency.

12. How to choose a suitable air-cooled laser welding machine?

When choosing a suitable air-cooled laser welding machine, several factors should be considered:

The type and thickness of the target welding material

Welding speed and quality requirements

Production scale and degree of automation

Budget and maintenance costs