Laser Welding Cast Iron

Details        Product Parameters        Samples       Video

Features of laser welding cast iron

1. Using infrared positioning, it is used to check the position of the welding head and verify the position during welding. The welding position is more accurate and the weld seam is more beautiful.

2. The self-developed oscillating welding head makes up for the shortcoming of the small laser spot, expands the tolerance range of the workpiece and the width of the weld, and obtains a better welding effect.

3. The wire feeder adopts touch capacitive screen, and the wire feeding precision is high. 220V drive, more powerful wire feeding, no wire jamming.

4. Equipped with 10m imported optical fiber, which overcomes the limitation of table space and can be flexibly and conveniently used for outdoor welding and long-distance welding.

5. Equipped with double protection function of water circuit and air circuit (patented technology), which effectively avoids damage to laser lens or optical components caused by operator misoperation, thus greatly reducing the failure rate of the machine and effectively prolonging the service life of the machine. The life of the consumables.

6. Various welding copper nozzles such as straight angle, inner angle and outer angle are equipped as standard. According to different welding needs, different nozzles can be replaced to meet various welding needs.

Details of laser welding cast iron

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can be 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wire.

4. Laser Source

We use customized minimum 20um core diameter fiber for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Chiller

Double cycle water cooling makes the laser source and welding head cooling better, temperature control sensor adopts imported brand.

6. Welding connection fiber optic

10 meters long fiber optic cable with built-in design effectively avoids damage to the fiber and problems caused by moisture, which greatly increases the service life of the laser components.

Advantages of laser welding cast iron

1. Simple operation: you can weld with your hands, no need to spend high training costs.
2. Fast and efficient, wide range of processing: laser welding machine energy concentration, welding high efficiency and high speed, weld seam smooth and beautiful, reduce the subsequent grinding process.
3. Wide range of weldable materials: stainless steel plate, iron plate, galvanized plate, aluminum plate and other metal materials can be welded.
4. breaking through the shape of the workpiece and the limitations of the processing environment: small welding joints, small heat-affected area: no need to set up the welding table, occupies a small space, processing flexibility, welding speed, can be moved to carry out long-distance work, not subject to environmental and spatial constraints.
5. Great flexibility: there is no restriction on the position of the weld seam, and it can reach the parts or localized positions that are difficult to be welded, and complete accurate welding by precise positioning.
6. Low maintenance cost: the machine has a low cost of use, a service life of up to 100,000 hours, maintenance-free, installation-free, training-free, plug-and-play, is a very practical welding equipment.

Other optional functions

● Cleaning function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be achieved, effectively removing rust, oxide layers, oil stains, etc. from the material surface without damaging its characteristics. It has the characteristic of non-contact and does not require cleaning solution, which can replace professional cleaning equipment.

● Cutting function

It can perform simple cutting, and welding and cutting can be freely switched by simply changing the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut metal sheets such as stainless steel, carbon steel, aluminum, aluminum alloy, and iron, with a maximum cutting thickness of about 2mm.

● Welding seam cleaning function

It can effectively remove impurities such as oxides, welding slag, oil stains, and dust generated during the welding process, making the weld surface clean. This not only helps improve the quality of the weld, but also enhances the strength and appearance of the weld. Laser cleaning has high precision and controllability, and can thoroughly clean the weld surface without damaging the base material.

Single side weld thickness

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.

Welding method

There are various welding methods to choose from, allowing for welding at any angle, including overlay welding, butt welding, vertical welding, fillet welding, inside corner welding, outside corner welding, etc. These methods can be used for welding various workpieces, including complex welds and irregularly shaped workpieces, especially larger ones.

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.

Application industry

Widely used in sheet metal processing, chassis, water tanks, distribution boxes and other cabinets, door and window guardrails, advertising signs, battery components, steel furniture, electronic appliances, metal molds, auto parts, instruments, mobile communications, medical equipment and other industries.

Parameters of laser welding cast irons