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Laser Metal Cleaning

Metal laser cleaning machine is a device that uses high-energy laser beams to clean and decontaminate metal surfaces. It achieves efficient and autonomous cleaning effects by concentrating laser energy on pollutants or rust layers in a short period of time, causing them to evaporate or peel off quickly. Compared with traditional cleaning methods, laser cleaning has the advantages of high efficiency, no chemicals, environmental protection, and energy saving. It is suitable for equipment maintenance, parts cleaning, and repair of old structure surfaces in the industrial field. This technology can not only significantly improve the cleaning quality, but also reduce damage to the substrate and extend the service life of the equipment.
Product Model: ST-FC1500H/ST-FC2000H/ST-FC3000H
Laser power: 1500W/2000W/3000W
Working area: 0-300*300mm

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Product Description

Details Product Parameters Samples Video

Product Introduction

In the process of industrial production and maintenance, the cleaning and maintenance of metal surfaces have always been an important part of ensuring equipment performance and extending service life. Traditional cleaning methods often rely on chemical cleaning agents or mechanical means. Although feasible, they have problems such as environmental pollution, damage to the substrate and low cleaning efficiency. With the advancement of science and technology, laser cleaning technology has emerged as a novel and efficient solution.

Metal laser cleaning machines use high-energy laser beams to precisely clean metal surfaces, and avoid many defects of traditional methods by instantaneously evaporating or stripping off pollutants. It can not only effectively remove oil, rust and other surface attachments, but also has the characteristics of environmental protection and harmlessness, and is favored by more and more companies. The development of laser cleaning technology marks a major change in the cleaning industry and promotes the modernization of industrial automation and equipment maintenance. With the continuous expansion of application areas, metal laser cleaning machines have shown great potential and importance in energy conservation and emission reduction and improving production efficiency.

Product Technical Features

1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.

2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.

3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.

4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.

5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.

6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

Laser Rust Removal Famous Fiber Laser Generator-Suntop

Famous fiber laser generator

We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.

Interactive touch screen control system

Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

Laser Rust Removal Interactive touch screen control system-Suntop

Laser Rust Removal Laser cleaning head-Suntop

Laser cleaning head

The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.

Industrial water chiller

The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.

Laser Rust Removal Industrial water chiller-Suntop

Laser Rust Removal Cleaning connection fiber-Suntop

Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

Wide range of applications

Large cleaning area, high efficiency, up to 300*300mm.

Laser Rust Removal Wide range of applications-Suntop

Advantages of Laser Cleaning

Metal laser cleaning machines have many advantages, making them popular in the field of industrial cleaning.

1. Environmental protection:

Laser cleaning does not require the use of any chemical cleaning agents or water, thus avoiding environmental pollution and meeting modern environmental protection requirements.

2. High efficiency:

Laser cleaning can quickly remove dirt, grease and rust on the metal surface, greatly shortening the cleaning time and improving work efficiency.

3. Precise control:

Laser cleaning technology can accurately control laser parameters such as power, frequency and cleaning speed, and is suitable for workpieces of various materials and complex shapes, ensuring uniform and controllable cleaning effects.

4. Reduce substrate damage:

Since laser cleaning directly acts on pollutants through high-energy lasers, it will not cause physical damage to metal substrates such as steel, protecting the surface quality of the workpiece.

5. Energy saving:

Laser cleaning equipment has relatively low energy consumption during operation, and does not require a large amount of water and cleaning agents during the cleaning process, further saving resources.

6. No secondary pollution:

No wastewater or solid waste is generated during laser cleaning, avoiding secondary pollution problems and meeting the requirements of sustainable development.

7. Strong adaptability:

Laser cleaning technology is suitable for a variety of metals and their alloys, including aluminum, copper, iron, stainless steel, etc., and can even handle complex curved surfaces and small parts.

8. Safety:

When using laser cleaning, operators can improve safety through remote control and automated equipment, reducing the risk of direct contact with hazardous substances.

9. Simple maintenance and care:

The laser cleaning machine is relatively simple to maintain, has high work efficiency, and reduces the downtime of the production line.

Due to these advantages, metal laser cleaning machines are gradually becoming the preferred equipment for cleaning applications in various industries, promoting the modernization and innovation of processes. Click to contact Suntop Laser and we will answer them for you

Laser Cleaning Ability (only for reference)

Power	Material	Cleaning speed	Effective beam/cleaning range	Depth of cleaning	Cleaning efficiency (cubic/H)
1500W	Floating embroidery	50mm/S	150mm	20um	15
	Paint	50mm/S	150mm	100um	6
	Rusting	50mm/S	150mm	120um	4
2000W	Floating embroidery	50mm/S	300mm	20um	20
	Paint	50mm/S	300mm	100um	8
	Rusting	50mm/S	300mm	120um	5
3000W	Floating embroidery	50mm/S	300mm	20um	30
	Paint	50mm/S	300mm	100um	14
	Rusting	50mm/S	300mm	120um	9

Main Configuration

Handheld Cleaning Head

Laser Rust Removal Handheld Cleaning Head-Suntop

Features:

● High cleaning cleanliness, big welding width up to 300mm

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

Factory Preset Cleaning Parameters

Laser Rust Removal Factory Preset Cleaning Parameters-Suntop

Features:

● Simple preset selection ensures consistent high-quality laser cleaning results.

● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.

● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.

● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.

Operator Safety Features

Laser Rust Removal Operator Safety Features-Suntop

Features:

● Key switch control to protect the system from unauthorized cleaning operations.

● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.

● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.

● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.

- Knob safety lock，open when in use, not afraid of misoperation

- Single button to start laser, double-click the button to start laser, two modes can be selected

● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.

Product Specifications

Model	ST-FC1500H	ST-FC2000H	ST-FC3000H
Power	1500W	2000W	3000W
Power consumption	3000W	4500W	6000W
Max. cleaning width	170*170mm	250*250mm	300*300mm
Laser wavelength	1064nm
Operation mode	Handheld
Power adjustment range (%)	10-100 (Gradient adjustable)
Cleaning head weight	0.7Kg
Delivery cable length	10M (can be customized)
Input power	220V±10% 50-60HZ
Cooling system	Water Cooled with automatic pumping function
Machine weight	140KG	220KG	220KG
Machine size	9357201248mm	15008801160mm

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.

What is Laser Cleaning Used For?

Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.

Which materials can be used for laser cleaning samples-Suntop

Laser Cleaning Video

Why Choose Suntop Laser?

There may be several reasons to choose Suntop Laser:

Technical Strength

Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.

Product Quality

Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.

Diversified Products

Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.

Customer Service

Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.

Cost-effectiveness

Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.

Brand Reputation

Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.

Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. How does a metal laser cleaning machine work?

Metal laser cleaning machines emit high-intensity laser beams and focus them on the dirt or rust layer on the metal surface. The high temperature of the laser beam causes the contaminants to sublimate or peel off quickly, while the metal substrate itself is not easily affected due to its poor absorption capacity.

6. Will laser cleaning damage the metal substrate?

Laser cleaning is relatively gentle and directly targets the contaminants, so it usually does not damage the metal substrate under correct operation. However, when using it, it needs to be adjusted according to the material type and laser parameters to ensure safety during cleaning.

7. How difficult is the maintenance and maintenance of a metal laser cleaning machine?

The maintenance of a metal laser cleaning machine is relatively simple. The laser equipment is cleaned and calibrated regularly to ensure the beam quality and stability when the laser appears. It is usually required not to work in dusty or humid environments to extend the service life of the equipment.

8. Does laser cleaning require professional operators?

Although the operation of a metal laser cleaning machine is relatively simple, it is recommended that it be operated by trained professionals to ensure safety and optimal cleaning results.

9. What is the cost of laser cleaning?

The initial investment of laser cleaning machines is relatively high, but due to its high efficiency, environmental protection and low operating costs, it can significantly reduce the overall cost of cleaning and maintenance in the long run.

10. Can the laser cleaning settings be customized?

Yes, metal laser cleaning machines are usually equipped with adjustable laser parameters, and users can customize the settings according to different cleaning needs and workpiece materials to obtain the best cleaning results.