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Wire Feel Laser Welder

New generation of laser welding equipment is non-contact welding and does not require pressure during the operation. Its working principle is to directly irradiate high-energy intensity laser beams onto the surface of the material. Through the interaction between the laser and the material, the material is melted internally, and then Cooling crystallizes to form a weld. It has the advantages of simple operation, beautiful welding seam, fast welding speed and no consumables.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm

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Product Description

Details Product Parameters Samples Video

Product Introduction

With the continuous advancement of manufacturing technology, welding technology is also developing rapidly. Although traditional welding methods occupy an important position in industrial applications, they have certain limitations in terms of welding quality, efficiency and operational flexibility. In recent years, handheld laser welding machines have gradually become an important tool in the field of modern welding due to their unique advantages, and have been favored by more and more industries.

Handheld laser welding technology originated from the widespread application of laser technology. As a light source with high energy density, laser has the advantages of precise focusing, high welding speed and extremely small heat-affected zone, which can meet the growing welding needs of modern manufacturing. Compared with traditional welding methods, such as arc welding and gas welding, laser welding not only improves welding quality, but also reduces the risk of thermal deformation and weld defects. Especially in the automotive, electronics, aerospace and other industries, handheld laser welding machines have changed the previous production processes with their high efficiency and flexibility, and promoted the digitalization and intelligent transformation of the manufacturing industry.

Handheld laser welding machine is a portable welding device that uses a laser beam as a welding heat source to locally heat the metal material to achieve the melting and fusion of the material. Unlike fixed laser welding machines, the design of handheld laser welding machines enables operators to freely control the direction and focus of the laser beam, making it easy to perform welding operations in complex or confined spaces. The equipment is usually equipped with a fiber laser, a cooling system, and a welding handle, enabling it to operate stably in different working environments and meet various welding needs.

Handheld laser welding machines have gradually become an important innovative tool in the welding industry due to their simple operation, strong adaptability, and high welding quality, providing new welding solutions for various complex shapes and structures.

Product Technical Features

1. The whole machine is designed with one-piece structure, the equipment occupies small space, with large universal casters, easy to carry and transport.

2. standard with a variety of welding conductive nozzle, to meet a variety of welding needs, can realize high-precision welding, small weld seam, beautiful and solid, no need for grinding.

3. electronic control area is equipped with a cooling fan, effectively improve the stability of the welding of high temperature environment.

4. visualization instrument, water injection port, the use of the process at any time to observe, while using the touch screen control panel, modify the process parameters more intuitive and convenient. 4. the system can store a variety of different process parameters.

5. the system can store a variety of different process parameters, according to the processing needs, through the touch screen can be switched at any time, significantly reducing the number of

6. infrared positioning, for welding head position calibration and welding position verification, to ensure that the weld seam more beautiful.

7. has a variety of safety alarm functions. The trigger switch is activated only when the welding nozzle touches the metal and the safety clip holds the metal plate. After the welding copper nozzle removes the workpiece, it will automatically lock the light. The safety of the machine is very high, which ensures the absolute safety of the operator when working.

Product Details

| Laser sources

Fiber Laser Welding Machine Laser sources-Suntop

Features:

- Customized 45um core diameter welding version fiber laser with a service life of 100,000 hours.

- No maintenance required, can weld all types of metals.

- It has the advantages of compactness, easy integration and high energy efficiency, and is suitable for high-precision, high-speed laser welding tasks.

| Self-developed Wobble Welding Head

Features:

- Self-developed control system and structural design, to adapt to a variety of welding needs within 3000W, set up a number of safety alarms and status indicators, the abnormal state of instantaneous response.

- Weighing only 0.7kg, it is compact and ergonomically designed, flexible operation, easy to use.

- Visualize all parameters and monitor the status of the entire machine in real-time to prevent issues, facilitate troubleshooting, ensure stable system operation.

- All process parameters can be set and various process effects can be tested flexibly.

| User-Friendly of Operation Interface

Features:

- Advanced resistive touch screen with higher sensitivity, intelligent control.

- Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group library of welding parameters and cumulative timing of light output etc.

- Support multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

| Auto Welding Wire Feeder System (single/double feeder optional)

Features:

- Depending on the specific welding needs, the double wire feed can increase the width of the weld seam up to 8 mm, allowing for a high stacking effect on thicker sheet metal.

- Touch screen design, automatic wire filler, and fully digital design support stainless steel and aluminum wires with diameters of 0.8mm, 1.0mm, 1.2mm, 1.6mm, and 2.0mm.

- 220V power supply drive provides more powerful wire feeding, preventing wire jamming and resulting in more consistent welding quality.

| Operator Safety Features

Features:

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

- Key switch control of the laser source and an Emergency-stop button for deliberate operation.

- Fiber laser interlock to verify the integrity of laser delivery to the welding gun.

- Laser weld gun trigger for intentional operation.

- Part contact electrical interlock that turns off the laser power if the welding head is not in contact with the welded parts.

| Cooling System

Features:

-Industrial chiller

Ensures heat dissipation of core optical path components, dual-circulation water cooling, better cooling of laser source and welding head.

-Cooling fan and temperature sensor

Add cooling fan and temperature sensor, when the temperature reaches the set temperature, the cooling fan will automatically turn on.

| Soldering connection fiber

Features:

- By using a 10-meter original long fiber optic cable and an integrated devices, the machine becomes more compact for storage or transportation.

- - Adjust the workstation at any time, no fixed workstation required, free and flexible, suitable for welding in various working environment scenarios.

Overcome the limitations of the workbench space and realize outdoor welding and long-distance welding.

Advantages of Laser Welding

Handheld laser welding machines have gradually occupied an important position in the welding industry, mainly because of their many advantages.

1. High-precision and high-quality welding

Handheld laser welding machines can achieve high-precision welding with small weld width and small heat-affected zone, thereby reducing the risk of welding deformation and residual stress. Its welding quality is stable and smooth, reducing the need for subsequent processing.

2. Fast welding speed

Laser welding speed is much faster than traditional welding methods, which can significantly improve production efficiency. This means that more welding tasks can be completed in the same time, thereby improving overall production capacity.

3. Flexibility and portability

Handheld laser welding machines are compact and easy to operate, suitable for working in small spaces or complex structures. It is easy to carry and suitable for on-site operations, so it can meet welding tasks in different environments and needs.

4. Minimum heat-affected zone

Due to the concentrated energy during laser processing, the heat-affected zone of the handheld laser welding machine is small, which significantly reduces the thermal deformation and residual stress of the material, helping to maintain the dimensional accuracy and performance of the welded parts.

5. High safety

Compared with traditional welding methods, handheld laser welding machines produce less smoke and heat during welding, and the operating environment is safer. In addition, operators can stay away from the welding position, reducing the risk of direct contact with high temperature and harmful gases.

6. Environmental protection and economy

Handheld laser welding machines have high energy efficiency, reduce energy consumption, high welding connection strength, and usually do not require subsequent welding processing, thereby reducing material waste and processing costs. This makes it more advantageous in terms of overall economy and environmental protection.

8. Easy maintenance and operation

Compared with other welding equipment, handheld laser welding machines have lower maintenance requirements, simple operation, and reduced personnel training costs.

With its unique advantages, handheld laser welding machines provide efficient, flexible and precise welding solutions for many industries, and are an important development direction of modern welding technology. Click here to contact Suntop Laser now for more information

Laser Welding Capability

Single side weld thickness

Maximum melting	1500W	2000W	3000W
Stainless steel (mm)	0.5-4	0.5-5/6	0.5-7
Mild steel (mm)	0.5-4	0.5-6	0.5-7/8
Aluminum (mm)	0.5-3	0.5-4	0.5-6
Brass/copper (mm)	0.5-1.5	0.5-2	0.5-3
Galvanized sheet (mm)	0.5-3	0.5-4	0.5-6
Iron (mm)	0.5-4	0.5-6	0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.

Product Specifications

Model	ST-FW1500H	ST-FW2000H	ST-FW3000H
Power	1500W	2000W	3000W
Beam quality	≤1.2 M⊃2;	≤1.3 M⊃2;	≤1.5 M⊃2;
Laser wavelength	1080nm
Light exit mode	QCW /PWM /CW
Max modulation frequency	1000HZ
Output power stability	<3%
Aiming positioning system	Built-in Red Light
Terminal type	QBH
Delivery cable length	10M (can be customized)
Power supply	AC220V±10%, 50/60Hz
Cooling system	Water Cooled with automatic pumping function
working environment	Temperature 5-45°C /humidity 10-90%
Applicable material	Almost all metal materials such as carbon steel, stainless steel, aluminum, brass and galvanized sheet.
Net weight/gross weight	140KG/170KG	220KG/260KG	270KG/320KG
Machine size	10005001000mm	1500850980mm	1500850980mm

What Materials Can be Welded?

It is suitable for welding almost all metal materials, such as stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys, and can also be used for welding between various different materials, including copper-brass, titanium-molybdenum, titanium-gold, nickel-copper and so on.

Fiber Laser Welding Machine samples-Suntop

What is Laser Welding Used For?

Widely used in all kinds of sheet metal, molds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.

Fiber Laser Welding Machine application-Suntop

Laser Welding Video

Why Choose Suntop Laser?

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?
We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?
We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is a handheld laser welder?

A handheld laser welder is a welding device that uses a laser beam as a welding heat source and is suitable for a variety of metal materials. It is designed to be portable, and the operator can freely control the welding process, which is suitable for on-site operations and welding of complex structures.

6. What safety precautions should be taken when operating a handheld laser welder?

When operating a handheld laser welder, the following safety precautions should be taken:

Wear appropriate protective glasses to prevent laser radiation.

Ensure that the work area is well ventilated to reduce the accumulation of harmful gases.

Use welding gloves to protect your hands from heat and molten metal.

Ensure that various electrical equipment works properly to avoid leakage.

7. How thick is the metal material suitable for a handheld laser welder?

The handheld laser welder is suitable for welding metal materials with a thickness ranging from 0.5-8mm (single time), and the specific thickness depends on the equipment model and settings. The manufacturer usually provides detailed technical parameters and recommended ranges.

8. Does the handheld laser welder require special maintenance?

The handheld laser welder is relatively simple and easy to use, and the maintenance requirements are also low. It is necessary to regularly check key components such as optical fiber, laser and cooling system, and keep the equipment clean and ventilated. In addition, the equipment should be calibrated regularly to ensure welding quality.

9. How difficult is the operation of a handheld laser welding machine?

The handheld laser welding machine is designed to be user-friendly and relatively simple to operate. However, for beginners, it is recommended to receive proper training to familiarize themselves with the functions of the equipment and welding techniques to ensure welding quality and safety.

10. How much does handheld laser welding cost?

The initial investment of a handheld laser welding machine is relatively high, but due to its high efficiency and low maintenance cost, it can significantly reduce the overall welding cost in the long run, including material waste, heating time and subsequent processing costs.

11. Can a handheld laser welding machine be used in combination with other welding technologies?

Yes, a handheld laser welding machine can be used in combination with other welding technologies (such as TIG, MIG, etc.) to meet specific welding needs. This diversity makes the production process more flexible and efficient.

12. How to choose a suitable handheld laser welding machine?

When choosing a handheld laser welder, you should consider the following factors:

Welding material type and thickness

Welding speed requirements

Equipment power and laser type

Operating environment and space

Safety and maintenance requirements

Budget and return on investment