Details Product Parameters Samples Video
In modern industry and daily life, surface cleaning is a vital link. Traditional cleaning methods, such as chemical cleaning, physical friction and high-pressure water jet, although effective in some cases, often have safety hazards, environmental pollution and low efficiency. Laser cleaning technology, as an emerging cleaning method, has gradually attracted widespread attention in recent years.
Concept of laser cleaning technology
Laser cleaning technology is a technology that uses the high energy of laser beams to clean the surface of objects. Its basic principle is to use a focused laser beam to directly apply high energy to the surface to be cleaned. The energy of the laser causes surface dirt, rust, coatings and other substances to evaporate, explode or decompose rapidly, thereby achieving efficient cleaning effects. Laser cleaning is widely used in many fields, including manufacturing, cultural relics restoration, automobile maintenance and aerospace. Compared with traditional methods, laser cleaning has many advantages such as high precision, high cleaning efficiency and friendly use environment.
The economics and importance of choosing a laser cleaning machine
The economics of choosing a laser cleaning machine are reflected in many aspects:
● Long-term cost-effectiveness: Although the initial investment of a laser cleaning machine may be high, its maintenance and operating costs in long-term use are relatively low. Laser cleaning generally does not require additional cleaning agents and consumables, and has extremely high cleaning efficiency, which can shorten operation time and greatly improve productivity.
● Environmental factors: Laser cleaning does not use chemicals, which reduces pollution to the environment, which is of great significance to meet the sustainable development goals of modern enterprises. At the same time, this may also provide support for enterprises to avoid potential fines or governance costs under increasingly stringent environmental regulations.
● Reduce labor costs: Laser cleaning machines can improve work efficiency through automated systems, reduce dependence on labor, thereby reducing labor costs, and also reduce the risk of losses caused by improper manual operation.
● Wide range of applications: Laser cleaning machines can effectively clean different pollutants on a variety of materials. Whether it is the rust of industrial equipment, the dirt of buildings or the protection needs of cultural relics, laser cleaning can provide effective solutions, so its return on investment is high.
In summary, choosing a laser cleaning machine is not only a choice to improve work efficiency, but also a wise investment in line with modern economic and environmental protection concepts. With the continuous advancement of technology and the intensification of market competition, laser cleaning technology will occupy an increasingly important position in the future cleaning market.
The working principle of the laser cleaning machine mainly relies on the high energy and precise control ability of the laser. The specific process can be divided into the following steps:
1. Generation of laser beam
The laser built into the laser cleaning machine generates a high-intensity laser beam. These lasers are usually continuous waves or pulse waves, with a common wavelength of 1064nm. Different types of lasers are selected according to different cleaning needs.
2. Transmission and focusing of laser beam
The laser beam is transmitted through optical fiber or lens and finally focused on the laser cleaning head. The focusing process can concentrate the energy of the laser to a small point, thus forming a high-intensity energy density.
3. Aiming and irradiation
The laser cleaning head will accurately align the position to be cleaned according to the surface of the object to be cleaned through automatic or manual operation. The movement of the cleaning head can be straight or curved, depending on the complexity of the shape of the cleaning surface.
4. Material removal
When the focused laser beam irradiates the surface of the contaminant (such as rust, oil, coating, etc.), the high energy of the laser will cause the following phenomena:
Thermal effect: The laser beam transfers heat to the irradiated object, causing its temperature to rise rapidly, causing the contaminant to expand and decompose.
Photochemical reaction: In some cases, laser energy can trigger chemical reactions that cause pollutants to decompose or transform into a form that is easy to remove.
Kinetic effect: The shock wave of the laser and the instantaneous pressure caused by the evaporation of the material cause the pollutants attached to the surface to be removed by gasification or explosion.
5. Particle removal and suction
During the cleaning process, the action of the laser not only removes the dirt on the surface, but also quickly removes the peeled particles and gases by the vacuum system or exhaust device, keeping the working environment clean and preventing secondary pollution.
6. Real-time monitoring and control
Modern laser cleaning machines are usually equipped with sensors and control systems that can monitor the cleaning effect in real time. The system can adjust the laser power, frequency and movement speed based on real-time feedback to ensure the optimal cleaning effect.
The working principle of the laser cleaning machine makes full use of the high energy, precision and environmental protection characteristics of laser technology, making it show superior performance in the field of surface cleaning. Through the above steps, laser cleaning can not only efficiently remove various dirt, but also cause minimal damage to the cleaned materials, and is suitable for a variety of industrial and daily application scenarios.
1. Integrated design, reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.
2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.
3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.
4. Real-time monitoring of the cleaning process, precise cleaning, can achieve precise position, precise size, and selective cleaning.
5. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.
6. The machine has low cost of use, a service life of up to 100,000 hours, maintenance-free, installation-free, training-free, plug-and-play, and is a very practical cleaning equipment.
Famous fiber laser generator
We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.
Interactive touch screen control system
Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
Laser cleaning head
The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.
Industrial water chiller
The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.
Cleaning connection fiber
The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.
Wide range of applications
Large cleaning area, high efficiency, up to 300*300mm.
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Handheld Cleaning Head
Features:
● High cleaning cleanliness, big welding width up to 300mm
● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.
● Non-contact material when cleaning that can protect the material.
● Effectively remove micron-sized particles.
● Environment friendly, no consumables.
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Factory Preset Cleaning Parameters
Features:
● Simple preset selection ensures consistent high-quality laser cleaning results.
● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.
● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.
● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.
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Operator Safety Features
Features:
● Key switch control to protect the system from unauthorized cleaning operations.
● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.
● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.
- Knob safety lock，open when in use, not afraid of misoperation
- Single button to start laser, double-click the button to start laser, two modes can be selected
● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.
Laser cleaning machine is an emerging cleaning technology with many significant advantages over traditional cleaning methods.
1. High efficiency
Fast cleaning speed: Laser cleaning can efficiently remove dirt, rust, paint and other surface contaminants in a short time, which is suitable for large-area cleaning operations.
Large cleaning area: It can cover a large cleaning area, which improves work efficiency.
2. Precise control
Selective cleaning: The laser can be precisely focused and can selectively remove surface contaminants without damaging the substrate, which is suitable for fine cleaning of different materials.
Adjustability: The power, pulse frequency and moving speed of the laser cleaning machine can be adjusted according to actual needs to achieve the best cleaning effect.
3. Environmental protection characteristics
No chemical substances: Laser cleaning does not require the use of chemical cleaning agents or solvents, so it will not produce chemical pollution and meet environmental protection requirements.
No wastewater discharge: Laser cleaning does not produce wastewater during the cleaning process, reducing the impact on the environment.
4. Strong adaptability
Wide applicability: It is suitable for a variety of materials, such as steel, aluminum, copper, etc., and the cleaning needs of different surfaces can be met.
Multiple application scenarios: It can be widely used in industrial manufacturing, cultural relics protection, aerospace, automobile maintenance, ship cleaning and other fields.
5. High safety
Low energy damage: The laser cleaning process has little impact on the object being cleaned, reducing the risk of damage to the substrate.
Safe operation: Laser cleaning systems are usually equipped with safety protection measures to avoid harm to operators and the environment.
6. Low maintenance cost
Durable equipment: The laser cleaning machine has a simple structure, a low failure rate and relatively low maintenance cost.
Operation cost: Although the initial investment is high, in the long run, the operating cost of laser cleaning is lower than that of traditional cleaning methods (such as manual cleaning and chemical cleaning).
7. Labor cost savings
Reduced manpower requirements: Laser cleaning systems with a high degree of automation can reduce the need for manual operation, reduce labor costs and personnel risks.
Laser cleaning machines have gradually become the preferred solution for cleaning operations in many industries due to their advantages such as high efficiency, environmental protection, precision and safety. Click here to contact Suntop Laser now for more information on laser cleaning.
Power | Material | Cleaning speed | Effective beam/cleaning range | Depth of cleaning | Cleaning efficiency (cubic/H) |
1500W | Floating embroidery | 50mm/S | 150mm | 20um | 15 |
Paint | 50mm/S | 150mm | 100um | 6 | |
Rusting | 50mm/S | 150mm | 120um | 4 | |
2000W | Floating embroidery | 50mm/S | 300mm | 20um | 20 |
Paint | 50mm/S | 300mm | 100um | 8 | |
Rusting | 50mm/S | 300mm | 120um | 5 | |
3000W | Floating embroidery | 50mm/S | 300mm | 20um | 30 |
Paint | 50mm/S | 300mm | 100um | 14 | |
Rusting | 50mm/S | 300mm | 120um | 9 |
Model | ST-FC1500H | ST-FC2000H | ST-FC3000H |
Power | 1500W | 2000W | 3000W |
Power consumption | 3000W | 4500W | 6000W |
Max. cleaning width | 170*170mm | 250*250mm | 300*300mm |
Laser wavelength | 1064nm | ||
Operation mode | Handheld | ||
Power adjustment range (%) | 10-100 (Gradient adjustable) | ||
Cleaning head weight | 0.7Kg | ||
Delivery cable length | 10M (can be customized) | ||
Input power | 220V±10% 50-60HZ | ||
Cooling system | Water Cooled with automatic pumping function | ||
Machine weight | 140KG | 220KG | 220KG |
Machine size | 935*720*1248mm | 1500*880*1160mm | |
Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.
Laser cleaning machine is a kind of equipment that uses laser technology to efficiently and accurately remove surface pollutants and dirt. It is widely used in many industries. The following are the main industries where laser cleaning machines are applied:
Manufacturing
Mechanical parts: In the process of mechanical manufacturing, laser rust removal is used to remove oxides and rust during processing to ensure the quality and performance of parts.
Tools and molds: Laser rust removal can improve the working efficiency of tools and molds, extend their service life, and reduce losses caused by corrosion.
Ship and marine engineering
Hull maintenance: Ships need to be regularly rusted and anti-corrosion treated. Laser rust removal can effectively remove rust caused by seawater and air, and reduce subsequent painting costs.
Offshore platform: On equipment such as offshore oil and gas platforms, laser rust removal technology can treat corroded metal surfaces to ensure the stability and safety of the structure.
Buildings and infrastructure
Bridges and roads: Laser rust removal technology can be used on bridges and other infrastructure to remove rust and dirt and improve the durability of the structure.
Steel structure buildings: Used for the maintenance and repair of large steel structure buildings to maintain the beauty of steel and extend its service life.
Automotive industry
Auto repair: During the maintenance and repair of automobiles, laser rust removal can effectively remove rust from the chassis and body, improving the safety and appearance of the vehicle.
Auto parts production: In the production of auto parts, laser rust removal helps to improve the quality of parts and reduce the need for subsequent surface treatment.
Aerospace
Aircraft maintenance: During the maintenance and repair of aircraft, laser rust removal can effectively protect metal parts from rust, ensuring their safety and performance.
Engine parts: Used to remove rust on engine parts and improve the efficiency of parts such as valves, pumps and turbines.
Energy industry
Nuclear power plants and thermal power plants: Laser rust removal is used to clean rust on the surface of equipment, ensure the safe operation of equipment, and reduce maintenance costs.
Renewable energy equipment: For example, the metal surface of wind turbines needs regular maintenance to prevent rust from affecting their operating efficiency and safety.
Military industry and defense
Weaponry maintenance: Laser rust removal technology can be used to remove rust on weapons and military vehicles to improve their reliability and combat capability.
Home and consumer electronics
Home Appliance Repair: In the maintenance of some home appliances, laser rust removal can be used to deal with the rust problem of internal metal parts to extend the service life of the equipment.
Public facilities
Water Supply Pipes and Storage Tanks: Laser rust removal can be used to clean the rust of pipes in the water supply system to ensure water quality safety.
Power Facilities: Used for the maintenance of power equipment to avoid the impact of rust on electrical performance.
The high efficiency, environmental protection and non-destructive characteristics of laser cleaning machines have gradually replaced traditional cleaning methods in the field of industrial cleaning, and the scope of application is expanding. With the development of technology, the application of laser cleaning in all walks of life will become more popular. Click here to contact Suntop Laser today for a free laser cleaning test.
Laser cleaning has many differences compared to traditional cleaning methods. The following is a specific comparison analysis:
Project | Laser cleaning | Chemical cleaning | Mechanical cleaning | Ultrasonic cleaning |
Cleaning method | Non-contact (laser) | Contact (chemical cleaner) | Contact (mechanical) | Contact (cleaner) |
Workpiece damage | No damage | Damaged | Damaged | Damaged |
Cleaning efficiency | High | Low | Low | Middle |
cleaning effect | High cleanliness | Uneven | Uneven | High cleanliness (small range) |
Cleaning accuracy | High precision (accurate and controllable) | Poor accuracy (uncontrollable) | Average accuracy (uncontrollable) | Unable to specify range cleaning |
Environmental friendly | Pollution-free | Polluted | Polluted | Polluted |
Cost input | High initial investment (no consumables, maintenance) | Low initial investment (very high cost of consumables) | High initial investment (high labor cost of consumables) | Low initial investment (moderate cost of consumables) |
Laser cleaning is generally superior to traditional cleaning methods in terms of efficiency, environmental friendliness, adaptability to substrates, and long-term costs. With the advancement of science and technology and the maturity of laser technology, laser cleaning will be used in more fields and gradually replace some traditional cleaning methods. Click here to contact Suntop Laser now to learn more.
When choosing a laser cleaning machine, you need to consider several factors to ensure that the equipment you choose can meet your specific needs.
1. Cleaning goals and application scenarios
Cleaning materials: Consider the type of material to be cleaned (such as metal, plastic, ceramic, etc.). Different materials have different requirements for laser parameters.
Pollution type: Determine the type of dirt to be cleaned (such as rust, paint, dirt, etc.) in order to select the appropriate laser wavelength and power.
Cleaning environment: Evaluate the environmental conditions for cleaning (indoor, outdoor, flammable and explosive, etc.), and consider the protective design of the laser equipment.
2. Laser type
Laser type: Commonly used laser types include fiber lasers, carbon dioxide lasers, and pulsed solid-state lasers. When choosing, you need to make trade-offs based on cleaning needs and material properties.
Wavelength: The laser wavelength affects the interaction between the laser and the target material, and needs to be selected according to the specific application.
3. Power and frequency
Output power: The greater the power, the higher the cleaning efficiency. Select the appropriate power according to actual needs.
Pulse frequency: The pulse frequency can affect the cleaning speed, and a higher frequency can improve the cleaning efficiency.
4. Cooling system
Cooling method: Laser cleaning machines usually generate heat. Choose an effective cooling system (such as water cooling, air cooling) to ensure stable operation of the equipment.
5. Convenience of operation
Interface and control system: Choose equipment with a user-friendly interface for easy operation and parameter setting.
Mobility: Consider the weight of the equipment and whether it is easy to move according to the actual situation of the cleaning site.
6. Equipment size and design
Size: The floor space occupied by the equipment needs to be considered to ensure that it is suitable for placement in the cleaning site.
Design firmness: Choose a durable design based on the frequency of use and environment to reduce maintenance costs.
7. Technical support and service
After-sales service: Choose a manufacturer that provides good after-sales service and technical support to ensure that problems during the use of the equipment can be solved in a timely manner.
Training support: Ensure that operators can use the equipment correctly and safely.
8. Budget and cost-effectiveness
Initial investment and long-term cost: In addition to considering the purchase price, it is also necessary to evaluate the maintenance cost, consumables cost and operating cost of the equipment.
Cost-effectiveness: Comprehensively consider the performance, quality and price of the equipment and choose the most cost-effective equipment.
By considering all the above aspects, you can more specifically choose the laser cleaning machine that suits you to meet different cleaning needs. Click here to contact Suntop Laser immediately to recommend a suitable laser cleaning machine for you.
Choosing Suntop Laser as a supplier or brand of laser cleaning machines can be based on the following features and advantages:
Advanced technology
Suntop Laser usually adopts advanced laser technology, relying on years of R&D experience to provide efficient and stable laser cleaning solutions to meet the needs of various industries.
Product diversification
Suntop Laser provides laser cleaning machines of various models and specifications, and can provide corresponding equipment selection for different application scenarios (such as metal cleaning, coating removal, rust removal, etc.) to meet the special needs of different customers.
High cleaning efficiency
Suntop's laser cleaning technology has high cleaning speed and efficiency, which reduces customers' working time, improves productivity, and enables customers to complete cleaning tasks faster.
Environmental protection and safety
Laser cleaning is an environmentally friendly cleaning method. Suntop Laser's equipment is designed with environmental protection in mind, and also has necessary safety protection measures to ensure the safety of operators.
Reliable after-sales service
Choosing Suntop Laser's products, customers can usually enjoy good after-sales service, including technical support, maintenance, warranty, etc., to ensure that problems encountered during the use of the equipment can be solved in time.
Excellent cost performance
Suntop Laser's products generally have a high cost performance in the market, providing reasonable prices and high-quality technical support, so that customers can obtain high-quality equipment at a relatively low cost.
Choosing Suntop Laser is not only choosing a laser cleaning machine, but also choosing a partner that can provide efficient, reliable and safe cleaning solutions. When considering a laser cleaning machine, understanding its product features, technical advantages and after-sales service will help you make a wise choice. Click here to contact Suntop Laser now.
1. What is a laser cleaning machine?
A laser cleaning machine is a device that uses a high-energy laser beam to remove contaminants such as dirt, rust, and paint from the surface of a material. Through the interaction between the laser and the contaminant, heat and light energy are stimulated, thereby removing the dirt from the substrate.
2. Is the maintenance cost of a laser cleaning machine high?
The maintenance cost of a laser cleaning machine is relatively low, mainly including regular inspection and replacement of the laser and maintenance of the cooling system. Compared with traditional cleaning equipment, it does not require the consumption of a large amount of cleaning chemicals, so the long-term use cost is more economical.
3. Is the operation of a laser cleaning machine complicated?
It is not complicated. Laser cleaning machines are usually equipped with a user-friendly operating interface and an automated control system, and the operation is relatively simple.
4. Will laser cleaning damage the substrate?
No, but if it is not operated properly, laser cleaning may damage the substrate. Therefore, laser parameters such as power, focal length, etc. should be adjusted according to the material characteristics before use to ensure a balance between the cleaning effect and the safety of the substrate.
5. Is the laser cleaning machine suitable for outdoor cleaning?
Yes, laser cleaning machines can be used for outdoor cleaning, but you need to pay attention to weather conditions and equipment protection when using it to prevent rain or other harsh environments from affecting equipment performance.
6. Does the laser cleaning machine require consumables?
Laser cleaning machines generally do not require cleaning consumables in the traditional sense. However, in some cases, it may be necessary to replace parts of the laser or cooling system.
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