Details Product Parameters Samples Video
Laser rust removal machine is a kind of equipment that uses laser technology to remove rust from metal surfaces. It directly irradiates the metal surface to be rusted by high-energy laser beams, and quickly evaporates or vaporizes substances such as oxide layers, corrosion products, dirt and coatings, thereby cleaning and removing rust from the metal surface.
The working principle of the laser rust removal machine is to use the high energy density of the laser beam to quickly heat up the treated material, thereby evaporating or vaporizing it, so as to achieve the purpose of removing target impurities from the metal surface. Compared with traditional mechanical rust removal and chemical rust removal methods, laser rust removal has the advantages of clean removal, high efficiency, little damage to materials, and environmental protection.
Laser rust removal machine is particularly suitable for fields with high process requirements, high precision and high efficiency such as metal surface oxidation, rust, coating removal and cleaning.
As a technology for efficiently cleaning metal surfaces, laser rust removal has broad application prospects. Through continuous improvement and innovation, laser rust removal technology will bring more convenience and benefits to industrial production.
1. Real-time monitoring: Real-time monitoring of the cleaning process and can achieve location-specific and size-specific cleaning.
2. Maintenance free: Low running costs, the laser cleaning system is stable and requires little maintenance.
3. Environmentally friendly: There is no chemical pollution, almost no damage to the material surface.
4. High Efficiency: Automatic operation, stable output, high efficiency, no chemical cleaner needed, no consumables.
5. Host control system: The operation panel is easy to understand (system support: English, Turkish, Italian, Spanish, German, French, Russian), easy to operate, and can be configured with various parameters to control both the laser and the ammeter.
Famous fiber laser generator
We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.
Interactive touch screen control system
Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
Laser cleaning head
The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.
Industrial water chiller
The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.
Cleaning connection fiber
The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.
Wide range of applications
Large cleaning area, high efficiency, up to 300*300mm.
1. High efficiency and fast speed
Laser rust removal is fast and efficient, and can quickly remove the oxide layer, corrosion, dirt and coating on the metal surface, saving time and labor costs.
2. High precision
The laser beam can accurately control the size and position of the spot, and can finely remove and rust the metal surface to achieve high-precision processing requirements.
3. Non-contact
Laser rust removal does not directly contact the surface of the workpiece during the action, avoiding surface damage and deformation that may be caused by traditional mechanical methods.
4. Environmental protection and pollution-free
Laser rust removal does not require the use of chemicals or other substances, does not produce chemical waste and pollution, and meets environmental protection requirements.
5. Automatic control
Laser rust removal machines can realize automatic processing through computer control, saving labor costs and improving production efficiency.
6. Wide range of applications
Laser rust removal is suitable for rust removal and surface treatment of various materials such as metals and alloys, and is suitable for workpieces of various shapes and sizes.
Laser rust removal has obvious advantages and has gradually become an important technical means in the field of metal surface treatment. If you have more questions about laser rust removal technology, click to contact Suntop Laser and we will answer them for you.
Power | Material | Cleaning speed | Effective beam/cleaning range | Depth of cleaning | Cleaning efficiency (cubic/H) |
1500W | Floating embroidery | 50mm/S | 150mm | 20um | 15 |
Paint | 50mm/S | 150mm | 100um | 6 | |
Rusting | 50mm/S | 150mm | 120um | 4 | |
2000W | Floating embroidery | 50mm/S | 300mm | 20um | 20 |
Paint | 50mm/S | 300mm | 100um | 8 | |
Rusting | 50mm/S | 300mm | 120um | 5 | |
3000W | Floating embroidery | 50mm/S | 300mm | 20um | 30 |
Paint | 50mm/S | 300mm | 100um | 14 | |
Rusting | 50mm/S | 300mm | 120um | 9 |
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Handheld Cleaning Head
Features:
● High cleaning cleanliness, big welding width up to 300mm
● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.
● Non-contact material when cleaning that can protect the material.
● Effectively remove micron-sized particles.
● Environment friendly, no consumables.
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Factory Preset Cleaning Parameters
Features:
● Simple preset selection ensures consistent high-quality laser cleaning results.
● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.
● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.
● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.
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Operator Safety Features
Features:
● Key switch control to protect the system from unauthorized cleaning operations.
● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.
● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.
● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.
- Knob safety lock，open when in use, not afraid of misoperation
- Single button to start laser, double-click the button to start laser, two modes can be selected
● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.
Model | ST-FC1500H | ST-FC2000H | ST-FC3000H |
Power | 1500W | 2000W | 3000W |
Power consumption | 3000W | 4500W | 6000W |
Max. cleaning width | 170*170mm | 250*250mm | 300*300mm |
Laser wavelength | 1064nm | ||
Operation mode | Handheld | ||
Power adjustment range (%) | 10-100 (Gradient adjustable) | ||
Cleaning head weight | 0.7Kg | ||
Delivery cable length | 10M (can be customized) | ||
Input power | 220V±10% 50-60HZ | ||
Cooling system | Water Cooled with automatic pumping function | ||
Machine weight | 140KG | 220KG | 220KG |
Machine size | 935*720*1248mm | 1500*880*1160mm | |
Project | Laser cleaning | Chemical cleaning | Mechanical cleaning | Ultrasonic cleaning |
Cleaning method | Non-contact (laser) | Contact (chemical cleaner) | Contact (mechanical) | Contact (cleaner) |
Workpiece damage | No damage | Damaged | Damaged | Damaged |
Cleaning efficiency | High | Low | Low | Middle |
cleaning effect | High cleanliness | Uneven | Uneven | High cleanliness (small range) |
Cleaning accuracy | High precision (accurate and controllable) | Poor accuracy (uncontrollable) | Average accuracy (uncontrollable) | Unable to specify range cleaning |
Environmental friendly | Pollution-free | Polluted | Polluted | Polluted |
Cost input | High initial investment (no consumables, maintenance) | Low initial investment (very high cost of consumables) | High initial investment (high labor cost of consumables) | Low initial investment (moderate cost of consumables) |
Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.
Cleaning of precision and high-value parts
Laser cleaning can locate the cleaning area very accurately to avoid damaging sensitive parts. Therefore, it is very suitable for cleaning high-value parts in industries such as aerospace, precision instruments, and electronic equipment.
Restoration of historical relics and artworks
Since laser cleaning can be performed without contacting the surface of the object, it is particularly suitable for cleaning and repairing sensitive historical relics and artworks, such as monuments, sculptures, and paintings.
Removal of difficult materials
Laser cleaning effectively removes rust, oil, paint layers, adhesive residues and other hard-to-treat dirt, and is particularly suitable for machining, shipbuilding, automobile manufacturing and other industries.
Cleaning of complex or fine structures
For those parts with complex or fine structures, such as molds, precision mechanical parts, etc., laser cleaning can be efficiently cleaned without damaging the parts.
Environmentally friendly fields
Laser cleaning does not require the use of chemical cleaning agents, is a clean, environmentally friendly cleaning method, suitable for environmentally demanding application scenarios, such as food processing, medical equipment and other industries.
Maintenance and cleaning work
In some applications that require regular cleaning and maintenance, such as pipeline and equipment cleaning in power stations and petrochemical facilities, laser cleaning provides an effective solution.
Laser cleaning technology has important application value in many industries, which can improve cleaning efficiency, protect the surface of workpieces and maintain the quality of workpieces. With the continuous development and innovation of laser technology, laser cleaning will have wider applications in more fields. If you want to know more about the application of laser cleaning in a specific industry, please feel free to ask Suntop Laser for further information.
The following aspects need to be considered when choosing suitable laser rust removal equipment:
1. Workpiece material and size
Workpieces of different materials and sizes may require laser rust removal equipment with different power and work efficiency. The appropriate equipment should be selected according to the actual needs of the workpiece.
2. Cleaning effect
Choose the appropriate laser cleaning equipment according to the type, thickness and area of dirt on the surface of the workpiece to ensure that the expected cleaning effect can be achieved.
3. Cleaning speed
Choose the power and work efficiency of the laser rust removal equipment according to the speed requirements of the cleaning workpiece to ensure that the cleaning task can be completed within the limited time.
4. Convenience of operation
Choose laser rust removal equipment that is easy to operate, control and maintain to improve work efficiency and reduce costs.
5. Cost considerations
Comprehensively consider the purchase cost, operating cost and other factors of the laser rust removal equipment, and choose equipment with high cost performance.
6. Brand reputation
Choose laser rust removal equipment from well-known brands with guaranteed quality and after-sales service to ensure the stability and durability of the equipment.
If you have any questions or needs, please click to contact Suntop Laser, we will serve you wholeheartedly.
There may be several reasons to choose Suntop Laser:
Technical Strength
Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.
Product Quality
Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.
Diversified Products
Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.
Customer Service
Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.
Cost-effectiveness
Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.
Brand Reputation
Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.
Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.
Q1: What materials are suitable for laser rust removal machines?
A1: Laser rust removal machines are suitable for various metal materials, such as steel, aluminum alloy, copper, etc. It can effectively remove various surface pollution such as oxide layer, oil stains, rust, etc.
Q2: What is the working principle of laser rust removal machines?
A2: Laser rust removal machines use laser beams to irradiate the metal surface with high energy, so that the surface dirt absorbs energy and evaporates or burns, thereby achieving the effect of rust removal. This non-contact rust removal method will not damage the metal surface and has the characteristics of high efficiency and precision.
Q3: How is the rust removal effect of laser rust removal machines?
A3: Laser rust removal machines can achieve fast and thorough rust removal effects. They can not only remove surface dirt, but also restore the gloss and flatness of the metal surface. The metal surface quality after rust removal is high and has better corrosion resistance.
Q4: Is the use of laser rust removal machines safe?
A4: Laser rust removal machines use advanced laser technology. Operators need to receive professional training and comply with relevant safety operating procedures to ensure safe use. Laser beams are dangerous to the human body when working, and protective measures need to be taken.
Q5: What should be paid attention to in the maintenance of laser rust removal machine?
A5: The maintenance of laser rust removal machine mainly includes regular cleaning of laser head, checking the working status of laser, keeping the equipment ventilated and cool, etc. Avoiding long-term equipment shutdown and high temperature environment can extend the service life of the equipment.
Q6: How is product quality assured?
A6: 1. Every production process has a special person to test to ensure quality
2. Have professional engineers to check the quality
3. All products have passed CE, FDA, ISO9001 and other certifications
4. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability
Q7: How can I place an order?
A7: Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.
Q8: How about the warranty?
A8: We have 2 years warranty and lifelong maintenance.
Q9: What is your terms of delivery?
A9: We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.
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