Details Product Parameters Samples Video
Handheld laser cleaner is a modernized cleaning equipment that uses laser technology to quickly and effectively remove a variety of surface dirt, including paint, rust, oxides and so on. Compared with traditional cleaning methods (such as chemical cleaning, sand blasting, etc.), the laser cleaning machine has the advantages of high cleaning efficiency, environmental protection, and good safety.
Working Principle
The working principle of the handheld laser cleaner can be divided into the following steps:
Laser emission: the laser generates a laser beam of a specific wavelength, usually 1064nm fiber laser.
Laser Focusing: The laser beam is focused through the optics to form a high energy density laser spot. The energy of the focused spot is sufficient to physically change the surface material facing cleaning.
Surface Treatment:
- Absorption & Heating: When the laser beam strikes the target surface, dirt and impurities absorb the laser energy and rapidly heat up.
- Evaporation and Stripping: Dirt and corrosion that has been absorbed by the energy rapidly expands, evaporates, and even strips away, eventually falling off the surface of the substrate.
- Purification: The laser cleaning process does not come into direct contact with the base material, so damage to the metal material can be effectively avoided.
Cleaning and Waste Disposal: Dirt and impurities generated after laser cleaning are usually dispersed in the form of tiny particles or adsorbed into specialized cleaning devices for easy subsequent disposal.
Adaptive adjustment: By adjusting the power, frequency and spot area of the laser, users are able to flexibly adjust to different types of materials and cleaning tasks to ensure the precision and efficiency of cleaning.
With its high efficiency, environmental protection and flexible operation, the handheld laser cleaner is gradually becoming an important tool for industrial cleaning. It involves a wide range of technical principles and application areas, applicable to aerospace, automotive, manufacturing and other industries.
1. Integrated design, reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.
2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.
3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.
4. Real-time monitoring of the cleaning process, precise cleaning, can achieve precise position, precise size, and selective cleaning.
5. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.
6. The machine has low cost of use, a service life of up to 100,000 hours, maintenance-free, installation-free, training-free, plug-and-play, and is a very practical cleaning equipment.
Famous fiber laser generator
We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.
Interactive touch screen control system
Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)
Industrial water chiller
The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.
Cleaning connection fiber
The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.
Laser cleaning head
The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.
Features:
● High cleaning cleanliness, big welding width up to 300mm
● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.
● Non-contact material when cleaning that can protect the material.
● Effectively remove micron-sized particles.
● Environment friendly, no consumables.
Safety features
Multiple insurance to protect user safety:
- Knob safety lock，open when in use, not afraid of misoperation
- Single button to start laser, double-click the button to start laser, two modes can be selected
Wide range of cleaning
The maximum cleaning area is 300*300mm, and the efficiency is high.
Handheld laser cleaner has many advantages in the field of cleaning and surface treatment, including the following aspects:
1. Efficiency
Rapid cleaning: Laser cleaning can remove heavy dirt, rust and coatings in a short period of time, increasing work efficiency.
Large area treatment: By adjusting the focus and coverage of the laser, large surface areas can be treated quickly.
2. Precision
Selective cleaning: The laser can be precisely positioned to target specific areas for cleaning, avoiding damage to the surrounding uncontaminated parts.
Detailed treatment: Suitable for treatment of small mechanical parts or complex surfaces in precision equipment.
3. Environmentally friendly
No chemical substances: Laser cleaning does not require the use of chemical reagents, reducing environmental pollution.
Small amount of waste generation: The laser can vaporize the dirt, reducing the accumulation of waste during the cleaning process and making it easy to dispose of.
4. Safety
No physical contact: During the laser cleaning process, there is no direct contact between the machine and the object to be cleaned, avoiding mechanical abrasion and physical damage.
Low risk: laser cleaning produces low heat, relatively safe, and easy to operate.
5. Strong adaptability
Compatible with a variety of materials: It is applicable to a variety of materials such as metal, plastic, ceramics, concrete, etc., and can be widely used in different scenarios.
Flexible Adjustment: The laser power and frequency are adjustable, so users can flexibly adjust according to specific cleaning tasks and material types.
6. Low maintenance cost
Low operating costs: The maintenance costs of laser cleaners are usually lower than traditional cleaning equipment, and the energy consumption during operation is relatively low.
Reduced labor costs: Due to the automation and high efficiency of the cleaning process, the need for manual intervention is reduced, lowering labor costs.
7. Improved surface quality
Good surface treatment effect: laser cleaning not only removes pollutants, but also improves the finish and adhesion of the metal surface, laying a good foundation for subsequent treatment (such as painting, plating, etc.).
8. Wide range of application
Wide application: it can be used in many fields such as industrial equipment, building maintenance, automobile repair, ship, aviation, etc. It has good market prospect.
Handheld laser cleaner is gradually favored in the cleaning industry due to its advantages of high efficiency, environmental protection, safety and economy, and has become an important tool for modern industrial cleaning. Click here to contact Suntop Laser for more details.
Power | Material | Cleaning speed | Effective beam/cleaning range | Depth of cleaning | Cleaning efficiency (cubic/H) |
1500W | Floating embroidery | 50mm/S | 150mm | 20um | 15 |
Paint | 50mm/S | 150mm | 100um | 6 | |
Rusting | 50mm/S | 150mm | 120um | 4 | |
2000W | Floating embroidery | 50mm/S | 300mm | 20um | 20 |
Paint | 50mm/S | 300mm | 100um | 8 | |
Rusting | 50mm/S | 300mm | 120um | 5 | |
3000W | Floating embroidery | 50mm/S | 300mm | 20um | 30 |
Paint | 50mm/S | 300mm | 100um | 14 | |
Rusting | 50mm/S | 300mm | 120um | 9 |
Model | ST-FC1500H | ST-FC2000H | ST-FC3000H |
Power | 1500W | 2000W | 3000W |
Power consumption | 3000W | 4500W | 6000W |
Max. cleaning width | 170*170mm | 250*250mm | 300*300mm |
Laser wavelength | 1064nm | ||
Operation mode | Handheld | ||
Power adjustment range (%) | 10-100 (Gradient adjustable) | ||
Cleaning head weight | 0.7Kg | ||
Delivery cable length | 10M (can be customized) | ||
Input power | 220V±10% 50-60HZ | ||
Cooling system | Water Cooled with automatic pumping function | ||
Machine weight | 140KG | 220KG | 220KG |
Machine size | 935*720*1248mm | 1500*880*1160mm | |
Handheld laser cleaning
√ The cleaning light source can adapt to the curved surface shape of the guide rail, minimizing damage to the substrate.
√ Laser cleaning can achieve selective removal of pollutants, improve cleanliness and protect substrates.
√ Green cleaning technology without consumables, eliminating dust pollution and greatly reducing cleaning costs.
√ The clean light source can be transmitted flexibly by optical fiber and integrated with the robot to improve work efficiency and reduce labor costs.
Traditional cleaning
× Deep sanding destroys surface curvature and has a serious effect on substrate damage.
× Reduce the amount of grinding and ensure the shape of the curved surface, but it will cause serious rust residues and lay a huge safety hazard.
× It consumes a large amount of grinding wheel consumables, which is expensive, seriously pollutes the environment, and poses a serious hazard to workers' health.
× The work efficiency is low, the cleaning cycle is long, and the labor cost will inevitably increase.
Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.
Automobile manufacturing industry
Used to clean the surface of automobile parts, remove impurities such as oil and oxides, and improve the quality and surface finish of parts.
Aerospace industry
Used to clean aircraft engine parts, bearings, bolts, etc. to ensure the cleanliness and precision of aviation parts.
Electronic manufacturing industry
Used to clean semiconductor devices, circuit boards, electronic components, etc. to ensure the cleanliness and performance stability of electronic products.
Machinery manufacturing industry
Cleaning various mechanical parts, molds, and workpiece surfaces to improve the quality and life of mechanical products.
Metal processing industry
Cleaning metal processing parts, lathe tools, drills, etc., removing oil stains, chips, etc., to ensure processing quality.
Construction industry
Cleaning steel structures, aluminum alloy materials and other building materials to maintain the appearance and durability of building structures.
Artwork maintenance
Used to clean metal sculptures, cultural relics, artworks, etc. to maintain the finish and beauty of their surfaces.
Military industry
Used to clean military equipment, weapon parts, etc. to ensure their surfaces are clean and bright.
Laser cleaning machines play an important role in cleaning processes in industrial production and manufacturing. They can improve production efficiency and ensure product quality, and are suitable for many different industries. Click here to contact Suntop Laser today for a free laser cleaning test.
Choosing the right laser cleaner requires consideration of several factors to ensure that the equipment will meet your actual needs. Here are some key factors and recommendations to help you make an informed decision:
1. Cleaning needs analysis
Cleaning type: Determine the type of material you need to clean (e.g. metal, plastic, concrete, etc.) and the purpose of the cleaning (removing rust, paint, old coatings, etc.).
Contaminant Characteristics: Understand the thickness, nature and degree of adhesion of the contaminant and select the appropriate laser power and wavelength.
2. Laser type and power
Laser type: common laser types are fiber laser, carbon dioxide laser, etc.. Fiber lasers are usually suitable for metallic materials, while carbon dioxide lasers are suitable for non-metallic materials.
Power selection: Select the power according to the complexity of the cleaning task. The higher the power, the faster the cleaning speed, but also consider the cost and the stability of the equipment.
3. Convenience of operation
Handheld and automation: If the working environment is complex, handheld laser cleaner is more flexible; if you need large-scale cleaning, you can consider automation equipment.
Operation interface: choose the equipment with intuitive operation interface, easy to operate and adjust the parameters.
4. Equipment weight and portability
Weight: Choose a lightweight device that is suitable for long-time handheld operation, which can improve work efficiency.
Portability: If you need to work in different locations, portability is also an important consideration.
5. Safety
Safety protection: Make sure the equipment has the necessary safety protection features, such as laser shield and emergency stop button.
Conformity with standards: Choose equipment that conforms to relevant national and regional safety standards.
6. Equipment quality and brand
Manufacturer's reputation: Choose well-known brands and manufacturers with good reputation, which usually provide better product quality and after-sales service.
Quality assurance: Check the warranty policy of the equipment and the availability of after-sales support.
7. After-sales support and services
Technical support: Choose a manufacturer that offers good technical support and training to ensure that operators are proficient in using the equipment.
Spare parts and maintenance: Find out the maintenance cost and availability of spare parts for the equipment to ensure that maintenance and repairs can be easily carried out in the future.
8. Cost and budget
Purchase budget: When selecting equipment, consider the purchase cost, operating cost and maintenance cost of the equipment to ensure that the most appropriate equipment is selected within the budget.
Long-term investment: Consider the durability and efficiency of the equipment, and the impact on the business in the long term is also an important basis for decision-making.
9. Practical testing
Trial experience: If possible, you can request the manufacturer to provide on-site trial service to personally experience the performance and effect of the equipment to help better assess its applicability.
With the above points, you can make a comprehensive assessment of laser cleaners and thus choose the equipment that best meets your needs. Ensure that you fully research and compare your options to ensure the effectiveness of your investment. Click here to consult with Suntop Laser today to recommend the right laser cleaner for your needs.
Suntop Laser, as a professional laser equipment manufacturer, has the following advantages which can be used as the reasons for choosing:
Leading technology
With advanced laser technology and rich R&D experience, Suntop Laser is able to provide high-quality and high-performance laser equipments to meet the needs of different industries and applications.
Abundant products
Suntop laser products cover a wide range of series such as laser cutting machine, laser welding machine, laser marking machine, laser cleaning machine, etc., which can satisfy the needs of customers in the fields of metal processing, industrial manufacturing, medical equipment and so on.
Innovation ability
Suntop Laser focuses on scientific research and innovation and technological upgrading, and constantly launches new varieties and new technologies to maintain its competitive advantage in the industry.
Quality Assurance
All Suntop laser products are made of high quality components and strict production process to ensure the stable quality and reliability of the products.
Customer Service
Suntop laser has a professional technical team and perfect after-sales service system, which can provide customers with a full range of technical support and service.
Global service
Suntop Laser's products have been exported to many countries and regions all over the world, providing attentive and all-around services for overseas customers.
By choosing Suntop Laser, you can enjoy high quality products, professional technical support and perfect after-sales service, which can help customers to improve production efficiency, reduce costs and realize sustainable development of business. If you have specific needs, you can consider choosing Suntop Laser as your partner.
1. What is the working principle of the handheld laser cleaner?
The Handheld Laser Cleaner achieves its cleaning effect by emitting a high-intensity laser beam that instantly heats and vaporizes contaminants (such as rust, paint, dirt, etc.) on the target surface. The laser energy is concentrated and can efficiently remove many types of dirt.
2. What are the precautions for using a handheld laser cleaner?
Protective equipment: Wear appropriate laser protective eyewear and clothing when operating.
Keeping your distance: Avoid direct laser beams to the skin and eyes.
Safe work area: Make sure the work area is free of flammable materials and well ventilated.
Regular Maintenance: Perform regular maintenance and calibration of the equipment to maintain its stability and efficiency.
3. Are handheld laser cleaners expensive to maintain?
Maintenance costs are relatively low. Compared to chemical or mechanical cleaning, handheld laser cleaners typically do not consume large amounts of material. In addition, the durability and low failure rate of the equipment makes long-term maintenance costs more manageable.
4. How thick can a handheld laser cleaner clean rust or coatings?
Cleaning results are affected by factors such as laser power, cleaning speed and material properties. Generally speaking, high power laser cleaners can handle rust or coatings up to a few millimeters thick, but the specifics need to be evaluated on an experimental and practical application basis.
5. Does laser cleaning damage the material itself?
Handheld laser cleaners are designed with precise control features to avoid damage to the substrate during the cleaning process. However, when cleaning, the laser parameters need to be adjusted according to the material characteristics to ensure the cleaning effect without damaging the substrate.
6. What is the price range for a handheld laser cleaner?
The price of handheld laser cleaners varies widely and is usually determined by power, brand, configuration, etc. The price range in the market is generally from a few tens of thousands to over one hundred thousand RMB. The price range on the market is typically in the thousands to tens of thousands of dollars. The exact price needs to be evaluated in conjunction with the performance and manufacturer.
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