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1500w Laser Welding Machine

Adopt a new generation of laser generator, equipped with Suntop self-developed laser welding head. It can realize spot welding, butt welding, stack welding, sealing welding, etc., with high depth to width ratio, small weld width, small heat affected zone, small deformation, fast welding speed, flat and beautiful weld seam, no treatment or simple treatment after welding, high quality weld seam, no porosity, precise control, small focusing spot, high positioning accuracy, easy to realize automation.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
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Details       Product Parameters       Samples       Video

1500w laser welding machine features-Suntop

Features of 1500w laser welding machine

1. The self-developed handheld welding head has a variety of safety alarm devices for more flexible and convenient operation, overcoming the limitations of the table travel space and meeting the welding of various angles and positions.

2. Adopt infrared positioning for welding position calibration and position verification in the welding process. The welding position is more accurate and the weld seam is more beautiful.

3. Equipped with 10m imported optical fiber, flexible and convenient for outdoor welding and long-distance welding.

4. Smooth and beautiful welding, no deformation, no need for secondary grinding, solving the problems of weld penetration, weld tumor, welding quality, etc. that occur when using argon arc welding.

5. Equipped with high-precision touch capacitive screen wire feeder, 220V drive, automatic wire feed, more powerful wire feed, no wire jamming phenomenon.

6. Suntop's patented technology water circulation protection system and auxiliary gas detection effectively extends the life of the laser lens and prevents damage to optical components caused by Improper operation.


Details of 1500w laser welding machine

1. Laser welding head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can be 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, support 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter stainless steel and aluminum wire.

4. Laser Source

We use customized minimum 20um core diameter fiber for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Chiller

Double cycle water cooling makes the laser source and welding head cooling better, temperature control sensor adopts imported brand.

6. Welding connection fiber optic

10 meters long fiber optic cable with built-in design effectively avoids damage to the fiber and problems caused by moisture, which greatly increases the service life of the laser components.

1500w laser welding machine details-Suntop


Advantages of 1500w laser welding machine

1. Ergonomic design, more reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.

2. The weld seam is flat, beautiful, without porosity, which can reduce and optimize the base material magazine, the organization can be refined after welding, and the strength and toughness of the weld seam are at least equal to or even exceed the base metal.

3. Fast welding speed, 5-10 times faster than traditional argon arc welding, processing costs can be reduced by about 30%.

4. Interactive human-machine interface, easy to operate, no need for professional welders, ordinary people can easily master in half an hour.

5. High anti-reverse capability, high efficiency for thin plate welding, no spatter for thick plate deep melting, maintenance-free, wide range of operation and frequency regulation.

6. Various welding methods, can achieve any angle welding, stack welding, butt welding, vertical welding, flat angle welding, internal angle welding, external angle welding, etc., can be welded to a variety of complex welding seams of the workpiece, larger workpiece non-regular shape.


Single side weld thickness

Maximum melting

1500W

2000W

3000W

Stainless steel (mm)

0.5-4

0.5-5/6

0.5-7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-6

Brass/copper (mm)

0.5-1.5

0.5-2

0.5-3

Galvanized sheet (mm)

0.5-3

0.5-4

0.5-6

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times


1500w laser welding machine safety features

ST-FW1500H/2000H/3000H is a Class IV laser system and routine precautions are required for the safe operation of the equipment.

Built-in features include:

● Key switch control of laser source and Emergency-stop button ensure deliberate operation.

● Fiber laser interlock verifies integrity of laser delivery to the welding gun.

● Laser weld gun trigger, enable and then fire, for intentional operation.

● Part contact electrical interlock turns off the laser power if the welding head is not in contact with the welded parts.

Operators must wear all recommended personal protective equipment (PPE), including laser safety glasses, laser and heat resistant gloves, hats, leather aprons, etc., and other laser and heat resistant clothing.


Available options

● Metal cutting function

Simple cutting can be done, welding and cutting can be switched freely, just change the welding copper nozzle to cutting copper nozzle, very convenient.

● Surface cleaning function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized to effectively remove rust spots, oxidation layer, oil stains, etc. from the material surface without damaging the surface characteristics.


1500w laser welding machine application

Application materials

It can be used for welding stainless steel, carbon steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys. It can also be used for various welding between different materials, including copper – brass, titanium-molybdenum, titanium- gold, nickel-copper, etc.


Application industry

Suitable for all kinds of sheet metal, moulds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.


Parameters of 1500w laser welding machine

Model

ST-FW1500H

ST-FW2000H

ST-FW3000H

Max. output laser power (W)

1500

2000

3000

Welding gun weight

0.8

0.8

0.75

Max. welding thickness (mm)

≤3

≤5

≤8

Max. welding seam width (mm)

5

5

8

Laser type

Fiber laser (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless connection, Mobile App Monitoring

Control panel language support

English, Spanish, German, French, Turkish, Italian, Russian, Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon steel, stainless steel, aluminum, galvanized sheet metal, brass, iron and other metal materials

Adapted welding methods

Spot welding, overlap welding, splice welding, fillet welding, lap welding etc..

Laser power adjustment range (%)

10-100

Cooling method

Advanced water-cooling, dual temperature control and automatic control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8 bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other optional support functions

Cleaning + cutting

Cleaning + cutting

Cleaning + cutting + weld bead cleaning

Max. Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire feeder type

(Universal with TIG wire)

Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W


1500w laser welding machine samples-Suntop



 

 

 

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