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Laser Rust Removal Cleaning Machine

Laser rust removal cleaning machine represents a technological innovation in the cleaning industry, providing a safe, efficient and economical solution that meets the stringent requirements of modern industry for cleaning and maintenance. With its excellent performance and environmental advantages, it is an ideal choice for improving productivity and equipment management, helping various industries achieve sustainable development goals.
Product Model: ST-FC1500H/ST-FC2000H/ST-FC3000H
Laser power: 1500W/2000W/3000W
Working area: 0-300*300mm

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Product Description

Details Product Parameters Samples Video

Product Introduction

In modern industry, the maintenance of equipment and facilities is essential, and the accumulation of rust and pollutants can significantly affect production efficiency and equipment life. Traditional cleaning methods, such as chemical cleaning, manual grinding and sandblasting, can remove rust to some extent, but these methods are often inefficient, complicated, and may cause irreversible damage to equipment and the environment. Safety and environmental issues also need to be considered when using chemical agents.

In order to solve these problems, laser rust removal and cleaning technology came into being. It uses the instantaneous high temperature and high energy density of high-energy laser beams to quickly and accurately remove rust and pollutants from metal surfaces without damaging the underlying metal surface. This method not only reduces the time and cost required for traditional cleaning, but also avoids the use of harmful chemicals, bringing revolutionary changes to the cleaning industry.

The rise of laser cleaning technology marks the cleaning industry's move towards a more efficient and environmentally friendly development direction. With its high efficiency, applicability and environmental protection characteristics, laser rust removal and cleaning machines are rapidly developing and becoming an ideal solution for modern industrial cleaning, driving the industry to achieve sustainable development goals.

Product Technical Features

1. Non-contact cleaning, precise cleaning, can achieve selective operation of precise position and precise size.

2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.

3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.

4. 10-meter original optical cable, universal large casters, can be moved left and right, convenient for cleaning objects that are not easy to move.

5. Built-in cold water design to avoid wire restraint, adapt to more working conditions and places, with good dust and condensation prevention effects.

6. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

Laser Rust Removal Famous Fiber Laser Generator-Suntop

Famous fiber laser generator

We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.

Interactive touch screen control system

Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

Laser Rust Removal Interactive touch screen control system-Suntop

Laser Rust Removal Laser cleaning head-Suntop

Laser cleaning head

The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.

Industrial water chiller

The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.

Laser Rust Removal Industrial water chiller-Suntop

Laser Rust Removal Cleaning connection fiber-Suntop

Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

Wide range of applications

Large cleaning area, high efficiency, up to 300*300mm.

Laser Rust Removal Wide range of applications-Suntop

Advantages of Laser Rust Removal

1. High efficiency: The laser cleaning process is fast and can remove rust and contaminants in a short time, thus significantly improving production efficiency.

2. Precision: The laser can accurately locate and clean the surface in a targeted manner without damaging the underlying material. This makes laser cleaning very suitable for cleaning complex shapes or sensitive materials, retaining the original structure and performance.

3. Environmental protection: Laser cleaning does not require the use of chemicals or sandblasting media, so no harmful waste is generated, which greatly reduces the impact on the environment and complies with increasingly stringent environmental regulations.

4. Non-destructive protection: Due to the non-contact nature of the laser, there is no physical friction and damage to the equipment during the cleaning process, which helps to extend the service life of the cleaned equipment.

5. Simple operation: The machine is equipped with an intelligent control system, which is easy to operate and has low user training costs, reducing labor costs and safety risks.

6. Low maintenance cost: The relatively few mechanical parts of the laser equipment make its maintenance cost low, and the stability of the laser system ensures a low failure rate.

7. High flexibility: Laser cleaning can adjust the laser power and scanning speed according to specific needs to adapt to different types of contaminants and cleaning requirements.

Laser rust removal cleaning machine is becoming an important trend and choice in the field of industrial cleaning due to its high efficiency, precision, environmental protection and flexibility. Click to contact Suntop Laser and we will answer them for you

Laser Cleaning Ability (only for reference)

Power	Material	Cleaning speed	Effective beam/cleaning range	Depth of cleaning	Cleaning efficiency (cubic/H)
1500W	Floating embroidery	50mm/S	150mm	20um	15
	Paint	50mm/S	150mm	100um	6
	Rusting	50mm/S	150mm	120um	4
2000W	Floating embroidery	50mm/S	300mm	20um	20
	Paint	50mm/S	300mm	100um	8
	Rusting	50mm/S	300mm	120um	5
3000W	Floating embroidery	50mm/S	300mm	20um	30
	Paint	50mm/S	300mm	100um	14
	Rusting	50mm/S	300mm	120um	9

Main Configuration

Handheld Cleaning Head

Laser Rust Removal Handheld Cleaning Head-Suntop

Features:

● High cleaning cleanliness, big welding width up to 300mm

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

Factory Preset Cleaning Parameters

Laser Rust Removal Factory Preset Cleaning Parameters-Suntop

Features:

● Simple preset selection ensures consistent high-quality laser cleaning results.

● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.

● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.

● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.

Operator Safety Features

Laser Rust Removal Operator Safety Features-Suntop

Features:

● Key switch control to protect the system from unauthorized cleaning operations.

● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.

● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.

● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.

- Knob safety lock，open when in use, not afraid of misoperation

- Single button to start laser, double-click the button to start laser, two modes can be selected

● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.

Product Specifications

Model	ST-FC1500H	ST-FC2000H	ST-FC3000H
Power	1500W	2000W	3000W
Power consumption	3000W	4500W	6000W
Max. cleaning width	170*170mm	250*250mm	300*300mm
Laser wavelength	1064nm
Operation mode	Handheld
Power adjustment range (%)	10-100 (Gradient adjustable)
Cleaning head weight	0.7Kg
Delivery cable length	10M (can be customized)
Input power	220V±10% 50-60HZ
Cooling system	Water Cooled with automatic pumping function
Machine weight	140KG	220KG	220KG
Machine size	9357201248mm	15008801160mm

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.

What is Laser Cleaning Used For?

Widely used in automobile manufacturing, mould, cultural relic restoration, aerospace, shipbuilding, 3C electronics, medical equipment, rail transit, steel manufacturing, military equipment, various steel, iron, aluminum materials and other industries.

Which materials can be used for laser cleaning samples-Suntop

Laser Cleaning Video

Why Choose Suntop Laser?

There may be several reasons to choose Suntop Laser:

Technical Strength

Suntop Laser is a professional laser equipment manufacturer with a strong R&D team and advanced production technology, capable of providing high-quality, high-performance laser equipment.

Product Quality

Suntop Laser products undergo strict quality control and testing to ensure product stability and performance reliability, and can meet the different needs of customers.

Diversified Products

Suntop Laser provides a variety of laser equipment, including laser cleaning, laser cutting, laser marking, etc., to meet the needs of different industries and applications.

Customer Service

Suntop Laser provides a full range of pre-sales consultation and after-sales service support, and has a professional technical team to provide technical support and training to ensure that customers can use and maintain the equipment smoothly.

Cost-effectiveness

Suntop Laser products have good cost-effectiveness, reasonable prices, stable performance, and can provide customers with higher cost-effectiveness.

Brand Reputation

Suntop Laser has a good reputation and industry recognition in the field of laser equipment, and has won the trust and support of customers.

Choosing Suntop Laser can obtain stable and reliable product quality, professional technical support and high-quality customer service, thereby providing customers with better use experience and value. If you are interested in Suntop Laser products or need further information, it is recommended to consult relevant product information or contact Suntop Laser directly for more detailed information.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. What is the principle of laser cleaning?

Laser cleaning focuses a high-energy laser beam on the surface of rust or contamination, generating high temperatures that cause the contaminants to evaporate or detach from the substrate instantly. The process does not damage the underlying metal, and due to the non-contact mechanism of the laser, physical wear is reduced.

6. What effect does laser cleaning have on the surface of an object?

Laser cleaning is a non-contact technology that usually does not damage or change the substrate. It can effectively remove the surface layer but does not affect the structure and properties of the underlying metal.

7. Is laser rust removal safe for operators?

Laser cleaning equipment is designed with safety in mind. Operators should wear appropriate safety protection equipment (such as laser protective glasses) and operate in a well-ventilated environment to avoid health effects from the laser and smoke generated during the cleaning process.

8. Is the maintenance of a laser cleaning machine complicated?

Laser cleaning machines are usually simple to maintain, and usually require regular inspections of the laser system and cooling system, keeping the equipment clean, and checking the connecting wires and optical paths. Detailed maintenance instructions can be found in the user manual of the equipment manufacturer.