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Handheld Laser Welding Gun

Suntop laser welding machine has the advantages of high precision, high efficiency, non-destructive welding, strong welding adaptability, environmental protection and energy saving, easy operation and low maintenance cost. With the continuous development of laser technology, the handheld laser welding machine combines the four functions of welding, cleaning, cutting and weld channel cleaning in one machine, which is widely used in various fields.
Product Model: ST-FW1500H/ST-FW2000H/ST-FW3000H
Laser power: 1500W/2000W/3000W
Single maximum welding thickness: 0.5-8mm
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Details         Product Parameters         Samples        Video

handheld laser welding gun teatures-Suntop


Features of handheld laser welding gun


1. Use infrared positioning for calibrating and verifying the welding position in the welding process. This will result in more accurate welding positions and more beautiful weld seams.

2. The machine is equipped with a high precision wire feeder that has a touch capacitive screen, a 220V drive, automatic wire feed, stronger wire feed, and no wire jam.

3. The handheld welding head is self-developed and is light and delicate, making it easy to operate and allowing for welding at any angle.

4. The machine is equipped with a 10m imported optical fiber, which overcomes the limitation of workbench space. This allows for flexible and convenient outdoor and long-distance welding.

5. The machine has multiple safety alarm functions. The welding copper nozzle is only effective when it touches the metal, and the safety clip clamps the metal plate when the trigger switch is effective. Additionally, the welding copper nozzle will automatically lock the light after moving away from the workpiece. This ensures high safety for the machine and guarantees the absolute safety of the operator during work.

6. The machine has a double protection function for the water and gas circuit (patented technology). This effectively prevents damage to the laser lens or optical components due to operator misoperation, reducing the failure rate of the machine and extending the life of consumables.


Details of handheld laser welding gun


1. Laser cleaning head

Light weight only 0.8KG, flexible and convenient to weld any shape of metal parts, adjustable welding seam width, can carry out 10 meters long distance welding. Equipped with safety temperature monitoring system.

2. Operation interface

Multi-language intelligent control panel, flexible adjustment of welding parameters, multi-group welding parameter library, light output cumulative timing, etc.

3. Automatic wire feeding system

Touch screen design, automatic wire filling, fully digital design, supporting stainless steel and aluminum wire of 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm diameter.

4. Laser Source

We use customized fiber with minimum core diameter of 20um for deeper penetration, laser life up to 100,000 hours, maintenance-free, with Bluetooth capability.

5. Water Cooler

Double circulation water cooling makes the laser source and weld head cooler, temperature control sensor adopts imported brand.

6. Welding connection fiber

10 meters long fiber optic cable built-in design, effectively avoid damage to the fiber and the problems caused by moisture, greatly improving the service life of the laser device.

handheld laser welding gun detail-Suntop



Advantages of handheld laser welding gun


1. The integrated structure design of the entire machine allows for a small equipment footprint and is equipped with large universal casters, making it easy to transport.

2. The welding speed is fast, resulting in high efficiency that is 5-10 times greater than traditional argon arc welding. This saves labor and reduces processing costs by approximately 30%.

3. The interactive human-machine interface makes operation easy, eliminating the need for professional welders. Ordinary individuals can easily master it within half an hour.

4. It possesses several advantages, including high anti-reflection ability, efficient welding of thin plates, deep penetration of thick plates without splatter, maintenance-free operation, wide operational range, and frequency modulation capabilities.

5. Safety is emphasized, as it does not emit direct radiation and has low radiation levels that do not harm the body. Protective glasses are the only requirement to filter out strong light.

6. The energy is concentrated, resulting in a small heat-affected area, no deformation, no blackening, a large welding depth, strong and aesthetically pleasing welds without bubbles, eliminating the need for grinding.



Other optional functions of handheld laser welding gun


Cleaning function

By replacing the laser nozzle and cleaning lens, the material surface cleaning function can be realized, effectively removing rust spots, oxide layers, oil stains, etc. on the material surface without damaging the surface characteristics. It is non-contact and does not require cleaning fluid, so it can replace professional cleaning equipment.


Cutting function

Simple cutting is possible, welding and cutting can be switched freely, just change the welding copper nozzle to the cutting copper nozzle, which is very convenient.

It can cut stainless steel, carbon steel, aluminum, aluminum alloy, iron and other metal sheets with a maximum cutting thickness of about 2mm.


Weld bead cleaning function

It can effectively remove oxides, welding slag, oil, dust and other impurities produced during the welding process, making the weld surface clean. This not only helps improve the quality of the weld, but also enhances its strength and appearance. Laser cleaning is highly precise and controllable, thoroughly cleaning the weld surface without damaging the base material.



Single side weld thickness


Maximum melting

1500W

2000W

3000W

Stainless steel   (mm)

0.5-4

0.5-5/6

0.5-6/7

Mild steel (mm)

0.5-4

0.5-6

0.5-7/8

Aluminum (mm)

0.5-3

0.5-4

0.5-5

Brass/copper (mm)

0.5-2

0.5-2.5

0.5-3

Galvanized sheet   (mm)

0.5-4

0.5-5/6

0.5-6/7

Iron (mm)

0.5-4

0.5-6

0.5-7/8

Remark: Double weld thickness can be achieved if the material is welded from both sides in two times.



Application materials


Suitable for stainless steel, carbon steel, copper, aluminum, gold, silver, chromium, nickel, titanium and many other metals and alloys; also can be used for welding between a variety of dissimilar materials.



Application industry


Suitable for all kinds of sheet metal, moulds, chassis, power distribution cabinets, kitchen and bathroom products, all kinds of hardware lighting, advertising signs, door and window frames, handicrafts, household products, food machinery, medical equipment, auto parts and other industries.



Parameters of handheld laser welding gun


Model

ST-FW1500H

ST-FW2000H

ST-FW300H

Power

1500W

2000W

3000W

Welding   gun weight

0.8

0.8

0.75

Max. welding   thickness (mm)

≤3

≤5

≤8

Max.   welding seam width (mm)

5

5

8

Laser type

Fiber laser   (Suntop custom 20um welding exclusive)

Laser detection method

Bluetooth wireless   connection, Mobile App Monitoring

Control panel language support

English,   Spanish, German, French, Turkish, Italian, Russian,

Vietnamese, Thai, Korean, Japanese, etc.

Laser wavelength (nm)

1064+5

Suitable welding materials

Carbon   steel, stainless steel, aluminum, galvanized sheet metal,

brass, iron and other metal materials

Adapted welding methods

Spot   welding, overlap welding, splice welding, fillet welding,

lap welding etc.

Laser power adjustment range (%)

10-100

Cooling method

Advanced   water-cooling, dual temperature control and automatic

control

Welding aiming preview method

Built-in Red-Light pointer

Protection systems

Air pressure sensor and solenoid valve   control

Length of fiber optic cable (meter)

Standard 10 (can be customized 15)

Welding shielding gas

Argon or nitrogen (air pressure approx. 6-8   bar)

Working environment

Temperature 5-45 °C /humidity 10-90%

Other   optional support functions

Cleaning   + cutting

Cleaning   + cutting

Cleaning   + cutting + weld bead cleaning

Max.   Cutting thickness (mm)

1.2

1.5

2

Max. cleaning width (mm)

40

40

120

Automatic wire   feeder type

(Universal   with TIG wire)


Single wire feed

Single wire feed

Support both the double wire feed and single wire feed

Solid wire type (SS, Iron, AL, Brass)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6, 2.0, 2.5

Temperature control monitoring alarm

Yes

Yes

Yes

Main machine consumables

Laser protective lenes, welding nozzles, welding wires

Machine size (MM)

686*425*611

750*1080*1000

750*1080*1000

Machine net weight (KG)

110

220

240

Power supply requirement

110V / 220V±10%, single phase

380V±10%, three phase

Total power consumption (Maximum)

3500W

4500W

7000W



handheld laser welding gun samples-Suntop



 

 

 

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