Automatic Fiber Laser Welding Machine

In modern manufacturing, welding technology plays a vital role as an important process for connecting metals and other materials. With the continuous advancement of technology, automatic laser welding machines, as a new type of welding equipment, have gradually become an important choice in industrial production with their advantages of high efficiency, precision, and environmental protection. This article will explore in depth the definition of automatic laser welding machines and their background in the development of laser welding technology.

Automatic laser welding machines are mechanical equipment that uses high-energy laser beams for welding, usually integrated with automated control systems to achieve high-efficiency and high-precision welding processes. The equipment precisely heats the joints of the material through a laser beam, so that the material melts and forms a strong weld after cooling. Automatic laser welding machines are widely used in industries such as automobiles, electronics, and aerospace. They are suitable for the connection of a variety of metal and non-metal materials, especially in welding complex shapes and small sizes.

ST-A300 Series adopts imported golden plating laser cavity, 6KW dual pulse Xe-lamp.Wave current can control the switch power supply,high power.Pulse programmable and intellectualized system management, industrial PC control（three or four axis）.Configuration precision X and Y axis, the two mobile platforms and high into the elevator, you can manually and do focus .customer can choose the optional rotary working table（φ80mm or φ125mm).

The working principle of the automatic laser welding machine can be briefly summarized as follows:

Laser generation: The laser generates a beam with high energy density. The main types include fiber laser and diode laser.

Laser transmission: The laser beam is transmitted to the welding head through an optical fiber or lens.

Beam focusing: The laser beam is focused into a small spot at the welding head, concentrating the energy on the joint surface of the welding material.

Melting and welding: The high-energy laser quickly heats the joint, melting the material to form a molten pool, which then cools and solidifies after the laser is removed to form a strong weld.

Automatic control: The equipment is equipped with a mechanical arm or robot, which can accurately control the welding path and speed to ensure the quality of welding.

Overall, the automatic laser welding machine uses the high energy and precise control of the laser to achieve an efficient and high-quality welding process.

1. Adopt imported gold-plated laser cavity, 6KW double pulse xenon lamp. Wave current controllable switching power supply, high power. Pulse programmable and intelligent system management, industrial computer control (three-axis or four-axis). Configuration precision X and Y axes, two mobile platforms and high-increase elevators, can be manually and do focus. Customers can choose a rotary table (φ80mm or φ125mm).

2. CCD Monitor system and 3P water cooling system.

3. Powerful PC control, easy to program, debug and maintain. It can complete automatic or semi-automatic spot welding, butt welding, lap welding, sealing welding, and welding for complex plane straight lines, arcs and arbitrary trajectories.

4. The software adopts the IDE integrated working environment method. The main interface integrates graphic editing, operation monitoring, acquisition programming, and motion control. The layout is simple and professional, which can effectively improve work efficiency.

5. High aspect ratio, small weld width, small heat-affected zone, small deformation, fast welding speed, which is 5-10 times faster than that of YAG laser

6. Optional: galvanometer welding table/two-dimensional or multi-dimensional welding table/manipulator welding table.

Automatic laser welding machines offer several significant advantages, making them increasingly popular in modern manufacturing.

1. High precision: Laser welding can achieve precise welding position control and is suitable for welding complex shapes and small-sized components to ensure welding quality and consistency.

2. Fast welding speed: The speed of laser welding is significantly higher than traditional welding methods, which can reduce the production cycle and improve production efficiency.

3. Small heat-affected zone: Compared with traditional welding, laser welding has a smaller heat-affected zone, which helps reduce deformation and stress and reduce material damage.

4. High welding quality: Laser welding usually produces smooth and uniform welds, reducing the need for subsequent processing and improving the strength and stability of the welded structure.

5. High degree of automation: Automatic laser welding machines are usually combined with mechanical arms or robots to achieve fully automated production, improving the flexibility and efficiency of the production line.

6. Saving materials: Due to the high precision and small welding heat affected zone of laser welding, material waste is reduced, and thinner materials can also be used in design.

7. Environmental protection and safety: The laser welding process is usually accompanied by less smoke and pollutant emissions, which is conducive to improving the working environment; in addition, because the laser welding process is relatively closed, it also reduces the safety risks of operators.

8. Easy to integrate and control: The laser welding system can be connected to the computer control and monitoring system to facilitate real-time monitoring and data feedback, thereby optimizing the welding process.

Automatic laser welding machines have shown strong competitiveness and broad development prospects in applications in various industries due to their high efficiency, precision and multi-function. Click here to contact Suntop Laser now for more information.

Application of materials

The same steel, plain carbon steel, alloy steel，iron, stainless steel, low carbon steel, steel -310 316 stainless steel, alloy steel and 347 nickel, different levels of nickel, titanium, nickel, tin, copper, aluminum, niobium, gold, silver of metal or alloy the same metal for the welding. Copper and nickel, titanium, copper and nickel, titanium, titanium, molybdenum, brass, copper and low carbon steel, copper, metal for the welding.

Application of industries

Applied to 3C, medical instruments, electronics, batteries, automobile, hardware, kitchen products and other kinds of metals products high precision laser welding. It's widely used in the cell phone battery metal shells, advertisement industry, glass frame welding, stainless steel frame welding, the keyboard welding, silicon steel welding and stainless steel at welding, furniture and vacuum ,cup, bowl, the door - handle and the spark plugs, filter, grease, a heating tube, support metal tube etc.

There may be multiple reasons to choose Suntop Laser as a supplier of laser welding equipment. Here are some of the possible advantages and features that make it a worthwhile option:

Technological Innovation

Suntop Laser is usually committed to technological innovation and has advanced laser welding technology and equipment to meet the needs of different industrial applications.

Product Quality

Suntop Laser's products are usually subject to strict quality control and high standard manufacturing process to ensure the reliability and stability of the laser welding machines under various conditions.

High Performance

The company's laser welding equipment is usually characterized by high power, high efficiency and high precision, which enables fast and precise welding and enhances production efficiency.

Versatile equipment

Suntop Laser offers a wide range of laser welding machines, which can meet the welding needs of different materials, thicknesses and applications with strong flexibility.

Good after-sales service

Suntop Laser usually provides customers with good after-sales support, including technical training, equipment maintenance and spare parts supply, etc., to ensure a smooth experience for customers.

User-friendly operation interface

Many of Suntop Laser's equipment has a user-friendly design that is easy to operate and maintain, helping to reduce the learning curve and increase productivity.

Competitive Price

Compared with some high-end brands, the prices offered by Suntop Laser are usually relatively competitive, providing customers with good value for money.

Industry experience

Suntop Laser usually has rich industry experience and is able to adjust its products and services according to market demand and technology development.

Customized solutions

If customers have specific requirements, Suntop Laser may provide customized laser welding solutions to meet various specific application needs and challenges.

Choosing Suntop Laser as a supplier of laser welding machines may bring you high-quality, high-performance equipment, rich industry experience and good technical support. Considering your specific needs and budget, Suntop Laser may be an option worth considering.