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Laser Rust Cleaning Gun

Laser cleaning machine has the advantages of easy operation, efficient cleaning, non-contact, and no pollution. It can clean parts that are difficult to reach with traditional methods. It can ensure the safety of personnel when used in some dangerous places without using any chemicals or cleaning fluids. The cleaned waste materials are basically solid powder, small in size, easy to store, and recyclable, which can easily solve the environmental pollution problems caused by chemical cleaning.
Product Model: ST-FC1500H/ST-FC2000H/ST-FC3000H
Laser power: 1500W/2000W/3000W
Working area: 0-300*300mm

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Product Description

Details Product Parameters Samples Video

Product Introduction

In the natural environment, metal materials often rust due to the action of oxygen and moisture, especially iron and its alloys, where rust is particularly prominent. This phenomenon not only reduces the aesthetics of metal materials, but also seriously affects their structural strength and service life. According to statistics, the economic losses caused by rust are as high as hundreds of billions of dollars each year, especially in industries such as shipping, construction and manufacturing, where the rust problem is even more urgent to solve.

Traditional rust removal methods mainly include mechanical grinding, chemical cleaning and sandblasting. Although these methods are effective, they also have many limitations. For example, mechanical grinding may cause scratches or other damage to the metal surface; acidic or alkaline agents used in chemical cleaning may pollute the environment and increase safety risks; sandblasting rust removal requires larger equipment and may cause secondary pollution to the surrounding environment. In addition, these methods are generally inefficient, difficult to operate when handling objects of complex shapes, and increase manpower and time costs.

With the advancement of science and technology, laser rust removal technology has gradually emerged and become an emerging method for metal surface treatment. Laser rust removal uses the high energy density of the laser beam to quickly and accurately remove the rust layer on the metal surface without damaging the substrate. Compared with traditional methods, laser rust removal technology has significant advantages in efficiency, environmental protection and safety. In addition, the operational flexibility and automation of laser equipment also make it increasingly popular in industrial applications.

With the increasing requirements for the protection of metal materials, the importance of laser rust removal technology has become increasingly prominent and has become an important trend in the development of rust removal today.

Product Technical Features

1. Integrated design, reasonable structure, dustproof, good heat dissipation, effectively extending the service life of machine parts.

2. The handheld cleaning head is small in size and light in weight. It can be operated manually or automatically cleaned with a robot. It is especially suitable for cleaning the special-shaped surfaces of large products that are inconvenient to move.

3. Intelligent control system, clear and concise interface, easy operation, various parameters can be set to control the laser.

4. Real-time monitoring of the cleaning process, precise cleaning, can achieve precise position, precise size, and selective cleaning.

5. It has multiple safety alarm functions, high safety, and ensures the absolute safety of operators at work.

6. The machine has low cost of use, a service life of up to 100,000 hours, maintenance-free, installation-free, training-free, plug-and-play, and is a very practical cleaning equipment.

7. Suntop Laser Cleaning Machine is subjected to strict tests and continuous 24-hour laser beam output before leaving our factory to ensure 100% machine stability.

Product Details

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Famous fiber laser generator

We use the customized 45um core diameter cleaning version fiber lasers with high photoelectric conversion, guaranteed laser power for better cleaning results, and a 100,000 hour, maintenance-free life.

Interactive touch screen control system

Advanced resistive touch screen with higher sensitivity and intelligent control, supports multiple languages (English, Spanish, German, Italian, French, Russian, Turkish, etc.)

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Cheapest Laser Cleaning Machine Laser cleaning head-Suntop

Laser cleaning head

The Laser cleaning head is ergonomically designed to be small, comfortable to hold and easy to control and operate. The handheld head is easy to hold and can be used for long periods of time and can be operated at any angle, making cleaning more convenient and flexible.

Industrial water chiller

The industrial water cooler ensures heat dissipation of the core optical path components, double circulation water cooling for better cooling of the laser source and cleaning head, temperature control sensor using imported brands. It can also extend the service life of the laser cleaner.

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Cleaning connection fiber

The cable distance from the laser cleaning head to the machine is 10 meters, and there is no need to move the machine when laser welding the workpiece.

Wide range of applications

Large cleaning area, high efficiency, up to 300*300mm.

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Main Configuration

Handheld Cleaning Head

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Features:

● High cleaning cleanliness, big welding width up to 300mm

● Precise positioning and cleaning, weight only 0.7KG, easy to hand it.

● Non-contact material when cleaning that can protect the material.

● Effectively remove micron-sized particles.

● Environment friendly, no consumables.

Factory Preset Cleaning Parameters

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Features:

● Simple preset selection ensures consistent high-quality laser cleaning results.

● Operators can instantly switch between different presets to facilitate the cleaning of multiple materials.

● Advanced operators can make custom presets, and save them for future use, and novice operators can use them to produce the same results.

● Novice operators need less training to get started, reducing labor costs while maintaining cleaning quality.

Operator Safety Features

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Features:

● Key switch control to protect the system from unauthorized cleaning operations.

● The emergency stop button can ensure that the machine can be shut down immediately when there is a problem.

● The safety interlock device verifies the integrity of laser delivery to the cleaning gun.

● Laser triggering requires 2 steps of operation to ensure the safety of cleaning operations.

- Knob safety lock，open when in use, not afraid of misoperation

- Single button to start laser, double-click the button to start laser, two modes can be selected

● If anyone other than the operator accidentally enters the cleaning area, the door switch interlock circuit shuts off the laser.

Advantages of Laser Rust Cleaning

Laser rust removal technology, with its unique working principle and remarkable characteristics, shows many advantages that traditional rust removal methods cannot match.

1. High efficiency

Rapid rust removal: Laser rust removal is much faster than traditional methods and can complete large-area rust cleaning work in a short time. This is especially important for industrial equipment that requires timely maintenance.

Strong adaptability: The laser can accurately adjust the power and frequency, and is suitable for rust layers of different thicknesses and types, which makes laser rust removal perform well when processing objects of various complex shapes and materials.

2. Accuracy and controllability

High-precision processing: The laser beam can be focused on a very small area, which can accurately remove rust and retain the substrate, greatly reducing the risk of damage to the metal surface.

Programmability: Laser rust removal equipment is usually equipped with a computer control system, which is easy to operate and can be adjusted and programmed as needed to ensure the consistency of the treatment effect.

3. Environmental protection

No chemical agents: Laser rust removal does not require the use of chemical cleaning agents, avoiding pollution to the environment and reducing the health risks to operators.

Reduce waste generation: After laser rust removal, the byproducts produced are mainly steam and a small amount of dust. Compared with the large amount of waste slag produced by traditional methods, laser rust removal is more environmentally friendly.

4. Economic

Reduce long-term costs: Although the initial equipment investment of laser rust removal is high, due to its high efficiency and low maintenance requirements, the long-term operating costs are relatively low, and the economic benefits are obvious.

Save human resources: The high degree of automation of laser rust removal greatly reduces the dependence on manpower and further reduces labor costs.

5. Safety

Operational safety: The operation during laser rust removal is relatively safe because no chemicals are used, and the equipment can reduce operating risks through contour design and protective devices.

Fine control: The laser can adjust the energy value with high precision to avoid damage and accidents caused by improper operation.

6. Versatility

Applicable to a variety of materials: Laser rust removal is not only suitable for rust, but also suitable for removing oxides and dirt on the surface of aluminum, copper and other metals.

Convenient for subsequent processing: After laser rust removal, the metal surface can be immediately processed, such as spraying or plating, to optimize the subsequent process.

Laser rust removal technology has become an indispensable surface treatment method in modern industry due to its many advantages such as high efficiency, precision, environmental protection, economy and safety, and has promoted innovation and development in the field of metal maintenance. Click here to contact Suntop Laser now for more information on laser cleaning

Laser Cleaning Ability (only for reference)

Power	Material	Cleaning speed	Effective beam/cleaning range	Depth of cleaning	Cleaning efficiency (cubic/H)
1500W	Floating embroidery	50mm/S	150mm	20um	15
	Paint	50mm/S	150mm	100um	6
	Rusting	50mm/S	150mm	120um	4
2000W	Floating embroidery	50mm/S	300mm	20um	20
	Paint	50mm/S	300mm	100um	8
	Rusting	50mm/S	300mm	120um	5
3000W	Floating embroidery	50mm/S	300mm	20um	30
	Paint	50mm/S	300mm	100um	14
	Rusting	50mm/S	300mm	120um	9

Product Specification

Model	ST-FC1500H	ST-FC2000H	ST-FC3000H
Power	1500W	2000W	3000W
Power consumption	3000W	4500W	6000W
Max. cleaning width	170*170mm	250*250mm	300*300mm
Laser wavelength	1064nm
Operation mode	Handheld
Power adjustment range (%)	10-100 (Gradient adjustable)
Cleaning head weight	0.7Kg
Delivery cable length	10M (can be customized)
Input power	220V±10% 50-60HZ
Cooling system	Water Cooled with automatic pumping function
Machine weight	140KG	220KG	220KG
Machine size	9357201248mm	15008801160mm

What Materials Can be Cleaned?

Widely used for rapid rust removal and oxide removal on metal surfaces; removal of grease, resin, glue, dust, stains, production residues; roughening of metal surfaces; rust removal and degreasing before welding, as well as oxide and stain cleaning after welding, etc.

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What is Laser Cleaner Used For?

Laser cleaning machine is a kind of equipment that uses laser technology to efficiently and accurately remove surface pollutants and dirt. It is widely used in many industries. The following are the main industries where laser cleaning machines are applied:

Manufacturing

Mechanical parts: In the process of mechanical manufacturing, laser rust removal is used to remove oxides and rust during processing to ensure the quality and performance of parts.

Tools and molds: Laser rust removal can improve the working efficiency of tools and molds, extend their service life, and reduce losses caused by corrosion.

Ship and marine engineering

Hull maintenance: Ships need to be regularly rusted and anti-corrosion treated. Laser rust removal can effectively remove rust caused by seawater and air, and reduce subsequent painting costs.

Offshore platform: On equipment such as offshore oil and gas platforms, laser rust removal technology can treat corroded metal surfaces to ensure the stability and safety of the structure.

Buildings and infrastructure

Bridges and roads: Laser rust removal technology can be used on bridges and other infrastructure to remove rust and dirt and improve the durability of the structure.

Steel structure buildings: Used for the maintenance and repair of large steel structure buildings to maintain the beauty of steel and extend its service life.

Automotive industry

Auto repair: During the maintenance and repair of automobiles, laser rust removal can effectively remove rust from the chassis and body, improving the safety and appearance of the vehicle.

Auto parts production: In the production of auto parts, laser rust removal helps to improve the quality of parts and reduce the need for subsequent surface treatment.

Aerospace

Aircraft maintenance: During the maintenance and repair of aircraft, laser rust removal can effectively protect metal parts from rust, ensuring their safety and performance.

Engine parts: Used to remove rust on engine parts and improve the efficiency of parts such as valves, pumps and turbines.

Energy industry

Nuclear power plants and thermal power plants: Laser rust removal is used to clean rust on the surface of equipment, ensure the safe operation of equipment, and reduce maintenance costs.

Renewable energy equipment: For example, the metal surface of wind turbines needs regular maintenance to prevent rust from affecting their operating efficiency and safety.

Military industry and defense

Weaponry maintenance: Laser rust removal technology can be used to remove rust on weapons and military vehicles to improve their reliability and combat capability.

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Home and consumer electronics

Home Appliance Repair: In the maintenance of some home appliances, laser rust removal can be used to deal with the rust problem of internal metal parts to extend the service life of the equipment.

Public facilities

Water Supply Pipes and Storage Tanks: Laser rust removal can be used to clean the rust of pipes in the water supply system to ensure water quality safety.

Power Facilities: Used for the maintenance of power equipment to avoid the impact of rust on electrical performance.

The high efficiency, environmental protection and non-destructive characteristics of laser cleaning machines have gradually replaced traditional cleaning methods in the field of industrial cleaning, and the scope of application is expanding. With the development of technology, the application of laser cleaning in all walks of life will become more popular. Click here to contact Suntop Laser today for a free laser cleaning test.

Laser Cleaning Video

Why Choose Suntop Laser?

Choosing Suntop Laser as a supplier or brand of laser cleaning machines can be based on the following features and advantages:

Advanced technology

Suntop Laser usually adopts advanced laser technology, relying on years of R&D experience to provide efficient and stable laser cleaning solutions to meet the needs of various industries.

Product diversification

Suntop Laser provides laser cleaning machines of various models and specifications, and can provide corresponding equipment selection for different application scenarios (such as metal cleaning, coating removal, rust removal, etc.) to meet the special needs of different customers.

High cleaning efficiency

Suntop's laser cleaning technology has high cleaning speed and efficiency, which reduces customers' working time, improves productivity, and enables customers to complete cleaning tasks faster.

Environmental protection and safety

Laser cleaning is an environmentally friendly cleaning method. Suntop Laser's equipment is designed with environmental protection in mind, and also has necessary safety protection measures to ensure the safety of operators.

Reliable after-sales service

Choosing Suntop Laser's products, customers can usually enjoy good after-sales service, including technical support, maintenance, warranty, etc., to ensure that problems encountered during the use of the equipment can be solved in time.

Excellent cost performance

Suntop Laser's products generally have a high cost performance in the market, providing reasonable prices and high-quality technical support, so that customers can obtain high-quality equipment at a relatively low cost.

Choosing Suntop Laser is not only choosing a laser cleaning machine, but also choosing a partner that can provide efficient, reliable and safe cleaning solutions. When considering a laser cleaning machine, understanding its product features, technical advantages and after-sales service will help you make a wise choice. Click here to contact Suntop Laser now.

FAQ

1. How can i place an order?

Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.

For further discussion, it is better to contact us with WhatsApp / WeChat / email / phone, in case of any delays.

2. What kind of display we provide?

We have laser marking machine / laser welding machine / laser cutting machine / laser cleaning / CO2 laser cutting and engraving machine / laser accessories for you choose.

3. How about the warranty?

We have 2 years warranty and lifelong maintenance.

4. What is your terms of delivery?

We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

5. How does laser rust removal work?

Laser rust removal uses the high energy density of the laser beam to concentrate the laser energy on the rusted surface, and evaporates or breaks the rusted material through instantaneous high temperature, separating it from the substrate. The process can be precisely controlled to prevent damage to the substrate.

6. What are the advantages of laser rust removal?

Efficiency: Rapid removal of rust layer, suitable for large-area treatment.

Accuracy: Accurately remove rust and avoid damage to the substrate.

Environmental protection: No chemical agents are used to reduce environmental pollution.

Safety: Simple operation and reduced safety risks.

Economic efficiency: Although the initial investment is high, the long-term cost is low.

7. How big does the laser rust removal equipment need to be?

The size and shape of laser rust removal equipment depends on the specific application and needs. Some equipment is very compact and can be operated portable, while equipment for industrial applications may require a larger space.

8. Will laser rust removal cause damage to metal?

If operated properly and using appropriate settings, laser rust removal will not cause damage to the metal substrate. Technicians can adjust the laser power and scanning speed to ensure the safety of surface treatment.

9. How much does laser rust removal cost?

The cost of laser rust removal is affected by several factors, including equipment investment, operating costs and maintenance costs. Although the initial investment may be higher, the overall economic benefits are usually better due to its high efficiency and low long-term operating costs.

10. How is the post-processing of laser rust removal carried out?

After laser rust removal, the metal surface can usually be directly processed, such as painting, coating or plating, to improve the protective properties of the material.